Installation Procedure for 374-5523 Stick Lines Gp on Certain Hydraulic Excavators {5057} Caterpillar


Installation Procedure for 374-5523 Stick Lines Gp on Certain Hydraulic Excavators {5057}

Usage:

320 BR6
Excavator
320 (S/N: BR61-UP; DKJ1-UP; KTN1-UP; ZBN1-UP; HEX1-UP)
323 (S/N: BR91-UP; YBL1-UP; RAZ1-UP)
324E (S/N: TLF1-UP; LDG1-UP; PNW1-UP)
326F (S/N: SGK1-UP; TMR1-UP)
Work Tool
HYDRAULIC KIT (S/N: HKB1-UP)

Introduction

Do not perform any procedure in this Special Instruction until you have read the information and you understand the information.

This Special Instruction covers the installation procedure for 374-5523 Stick Lines Gp.

Safety Section


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products.

Dispose of all fluids according to local regulations and mandates.


------ WARNING! ------

Personal injury can result from hydraulic oil pressure and hot oil.

Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.

Make sure all of the work tools have been lowered to the ground, and the oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.


------ WARNING! ------

Personal injury or death can result from improperly checking for a leak.

Always use a board or cardboard when checking for a leak. Escaping air or fluid under pressure, even a pin-hole size leak, can penetrate body tissue causing serious injury, and possible death.

If fluid is injected into your skin, it must be treated immediately by a doctor familiar with this type of injury.



NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.


Note: Put identification marks on all hoses, hose assemblies, harness assemblies, and on all tube assemblies for installation purposes. Plug all hose assemblies and all tube assemblies. Plugging hoses and tubes helps to prevent fluid loss, and helps to keep contaminants from entering the system.

Required Parts

Table 1
374-5523 Stick Lines Gp (- 02) 
Item  Qty  Part No  Description 
(1)  127-6780  Tube As 
(2)  142-6582  Tube As 
(3)  253-6694  Hose As 
(4)  356-8126  Hose As 
(5)  433-4696  Hardware Gp 
433-4696 Hardware Gp (- 01) 
(6)  389-2407  Manual Valve Gp 
(7)  173-7916  Half Clamp 
(8)  1P-3703  Rectangular Seal 
(9)  1P-3704  Rectangular Seal 
(10)  1P-5767  Half Flange 
(11)  6V-0400  Half Flange 
(12)  7Y-4538  Half Clamp 
(13)  8T-4121  Hard Washer 
(14)  12  8T-4139  Bolt 
(15)  16  8T-4184  Bolt 
(16)  8T-4194  Bolt 
(17)  32  8T-4223  Hard Washer 
(18)  8T-6685  Bolt 
(19)  5P-0048  Cover 
(20)  7X-0584  Hard Washer 
(21)  8T-4183  Bolt 


Illustration 1g06150370
Overview of the 374-5523 Stick Lines Gp

Installation Procedure



    Illustration 2g06150374
    (2) 142-6582 Tube As
    (4) 356-8126 Hose As
    (6) 389-2407 Manual Valve Gp
    (7) 173-7916 Half Clamp
    (9) 1P-3704 Rectangular Seal
    (10) 1P-5767 Half Flange
    (13) 8T-4121 Hard Washer
    (14) 8T-4139 Bolt
    (16) 8T-4194 Bolt
    (17) 8T-4223 Hard Washer
    (18) 8T-6685 Bolt
    (19) 5P-0048 Cover
    (20) 7X-0584 Hard Washer
    (21) 8T-4183 Bolt

  1. Install stick lines group onto the right side of the stick.


    Illustration 3g06150379
    (1) 127-6780 Tube As
    (3) 253-6694 Hose As
    (6) 389-2407 Manual Valve Gp
    (8) 1P-3703 Rectangular Seal
    (9) 1P-3704 Rectangular Seal
    (10) 1P-5767 Half Flange
    (11) 6V-0400 Half Flange
    (12) 7Y-4538 Half Clamp
    (13) 8T-4121 Hard Washer
    (14) 8T-4139 Bolt
    (15) 8T-4184 Bolt
    (17) 8T-4223 Hard Washer
    (19) 5P-0048 Cover
    (20) 7X-0584 Hard Washer
    (21) 8T-4183 Bolt

  2. Install stick lines group onto the left side of the stick.

  3. Unless specified, tighten all fittings and hardware to standard torque.


    Illustration 4g00687600

  4. Check for leaks.

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