Cylinder Head - Install
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Required Tools | |||
Tool | Part Number | Part Description | Qty |
A | 138-7573 | Link Bracket | 3 |
B | 1U-9200 | Lever Puller Hoist | 1 |
C | Loctite Graphite-50 Anti-Seize | 1 |
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NOTICE |
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Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. |
- Install the gaskets, O-ring seals, and the spacer plate on the engine.
- Attach Tooling (A) and a suitable lifting device to cylinder head (23). Attach Tooling (B) to the side of cylinder head (23) that is nearest the exhaust ports. The weight of cylinder head (23) is approximately
300 kg (661 lb) . Repeat this step for the other side. - Position cylinder head (23) on the dowel pins in the cylinder block.
Note: Apply Tooling (C) to the bolt threads and both sides of the washers. Tighten the bolts in the following step sequence:
- Install ten bolts (26) and 16 bolts (25) according to the following procedure.
- In a numerical sequence, tighten Bolt (1) through Bolt (26) to a torque of
270 ± 15 N·m (199 ± 11 lb ft) . - In a numerical sequence, tighten Bolt (1) through Bolt (26) to a torque of
450 ± 15 N·m (332 ± 11 lb ft) . - In a numerical sequence, again tighten Bolt (1) through Bolt (26) to a torque of
450 ± 15 N·m (332 ± 11 lb ft) .Note: Apply Tooling (C) to the bolt threads and both sides of the washers. Tighten the bolts in the following step sequence:
- Install bolts (24). In a numerical sequence, tighten Bolt (27) through Bolt (39) to a torque of
45 ± 7 N·m (33 ± 5 lb ft) .
Show/hide tableIllustration 4 g02279353 View looking through the window of the flywheel housing. - In a numerical sequence, tighten Bolt (1) through Bolt (26) to a torque of
- Lubricate the new O-ring seals and both sides of thrust washer (21) with clean engine oil. Install the O-ring seals onto the sealing plate. Position the sealing plate and thrust washer (21). Install bolts (20). Install adapter (22).
Ensure that the O-ring seals remain in position on sealing plate during installation.
Show/hide tableIllustration 5 g02278613 Show/hide tableIllustration 6 g01151468 Torque Sequence - Position camshaft gear (19) and install bolts (18).
- Tighten bolts (18) to a torque of
240 ± 40 N·m (177 ± 30 lb ft) . Tighten the bolts in the following sequence: 1, 4, 2, 5, 3, 6, 1, 4.Show/hide tableIllustration 7 g02279036 - Lubricate the new O-ring seals with clean engine oil. Install new O-ring seals and sealing plate (15). Install bolts (14). Install adapter (16).
Ensure that the O-ring seals remain in position on sealing plate (15) during installation.
Show/hide tableIllustration 8 g02279013 Show/hide tableIllustration 9 g01151441 Torque Sequence - Position damper (13) and install bolts (12). Tighten the bolts to a torque of
240 ± 40 N·m (177 ± 30 lb ft) . Tighten the bolts in the following sequence: 1, 4, 2, 5, 3, 6, 1, 4.Show/hide tableIllustration 10 g02278995 - Position cover (11) and install bolts (10).
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Illustration 11 g02277955 - Connect tube (17).
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Illustration 12 g02277933 - Position bracket assembly (9) and install six bolts (8).
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Illustration 13 g02277897 - Position oil filter base (7) and install bolts (6).
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Illustration 14 g02278954 - Connect fuel hose assemblies (5).
Note: If the catalyst is not mounted on top of the engine, proceed to theEnd by procedure.
Show/hide tableIllustration 15 g02277433 - Position brace (2) and install bolts (1).
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Illustration 16 g02277480 - Position brace (4) and install bolts (3).
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Illustration 1 | g02278073 |
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Illustration 2 | g02278373 |
Overhead view from the rear of the engine. |
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Illustration 3 | g01148791 |
Torque Sequence |
End By:
- Install the Electronic Unit Injectors.
- Install the Valve Mechanism Cover Base.
- Install the Rear Power Take-Off (RPTO).
- Install the Water Temperature Regulator Housing.
- Install the Inlet Manifold.
- Install the Exhaust Manifold.
- Install the Fuel Pressure Regulator.
- Install the Catalyst Module.
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