EMCP4.1/EMCP4.2 Caterpillar


Output Programming

Usage:

C18 DTP

Digital and Relay Output Programming

EMCP 4.1 and EMCP 4.2 support relay outputs capable of 2A resistive at 30 VDC. The EMCP 4.1 has six "Form A" relay outputs (normally open). EMCP 4.2 has six "Form A" relay outputs and two "Form C" relay outputs (both normally open and normally closed).

EMCP 4.2 also support two programmable discrete outputs capable of sinking 300 mA per input. These outputs will sink a current to draw down a voltage of up to 30 VDC down to battery (-).

Outputs can be configured by using the EMCP 4 display. For some of the set points, level 2 or level 3 access is required. This section will assume that the correct level 2 or level 3 access has already been obtained. Alternately, Cat ET can be used to configure these outputs.

The programming of the digital and relay outputs starts by selecting a "Usage Type". The rest of the programming is dependent upon what usage type is selected. Illustration 1 summarizes the paths possible for programming digital and relay outputs.

Note: If the engine operating state is configured as hard wired, then "Relay Output #1" must be programmed to "Starter Motor Relay". And "Relay Output #2" must be programmed to "Fuel Control Relay".



Illustration 1g02266973

Programming Outputs using the Display

For some of the set points, level 2 or level 3 access is required. This section will assume that level 2 or level 3 access has already been obtained.

Viewing the Current Output Status

To view the status of a relay output, go through the following menu options:

Note: The Steps are similar for digital outputs.



    Illustration 2g02263437

  1. At the main menu, press the down key to select "VIEW". Press the "OK" key.

    A screen like Illustration 3 appears.



    Illustration 3g02263438

  2. Press the down key to select "I/O Status". Press the "OK" key.

    A screen like Illustration 4 appears.



    Illustration 4g02266975

  3. Select "Relay Outputs". Press the "OK" key.

    A screen like Illustration 5 appears.



    Illustration 5g02269353

  4. The status of all relay or digital outputs is shown. A dash under an output number indicates an output is programmed, but inactive. A large "X" under an output number indicates an output is disabled. A number under an output number indicates an output that is programmed and active.

  5. Press the left key or the right key to select the relay or digital output that you wish to view. Press the "OK" key.

    A screen like Illustration 6 appears.



    Illustration 6g02269853

  6. The programmed usage type of the selected relay or digital output is shown. Press the down key to view the remaining parameters for this input.

Configuring Outputs for Status Parameters

Command or status parameters are used to control specific functions within the control system or to make certain conditions within the system be known.

Note: The fuel control relay does not pick up when the engine operating state is set to CAN. The "Engine Start Initiated" can be used in lieu of the fuel control relay for most purposes.

To configure a digital output or relay output as a status parameter, follow the Steps below:



    Illustration 7g02263553

  1. At the main menu, press the down key to select "CONFIGURE". Press the "OK" key.

  2. Press the down key to select "INPUTS & OUTPUTS". Press the "OK" key.

    Note: Access to the "INPUTS & OUTPUTS" menu is also available from the "ALL SETPOINTS" menu.

    A screen like Illustration 8 appears.



    Illustration 8g02263578


    Illustration 9g02269913

  3. Press the down key to select "RELAY OUTPUTS". Press the "OK" key.

    A screen like Illustration 10 appears.



    Illustration 10g02270013

  4. Select the relay output to program. Press the "OK" key.

    A screen like Illustration 11 appears.



    Illustration 11g02270018

  5. Press the "OK" key to highlight the current configuration.

    A screen like Illustration 12 appears.



    Illustration 12g02270674

  6. Press the down key to select "STATUS". Press the "OK" key.

    A screen like Illustration 13 appears.



    Illustration 13g02270678

  7. Press the down key to select "STATUS PARAMETER". Press the "OK" key to highlight the current "STATUS PARAMETER".

    A screen like Illustration 14 appears.



    Illustration 14g02270693

  8. Select the "STATUS PARAMETER" that you want to program. Press the "OK" key.

Any output can be configured for any one of the status parameters in Table 1:

Table 1
Output Status List 
Run Mode  Common Warning 
Auto Mode  Common S/D 
Stop Mode  ECU Fault Reset 
Package Not in Auto  Air Shutoff 
Fuel Control Relay (1)  Program Cycle Time #2 (EMCP 4.2 only) 
Start Motor Relay  kW Relay Trip #1 (EMCP 4.2 only) 
Start Aid  kW Relay Trip #2 (EMCP 4.2 only) 
Disable Auxiliary AC  Common Alarm 
Crank Alert  Breaker #1 Trip (2) 
Engine Start Initiated  Breaker #2 Trip (2) 
Engine Started  Reduced Power Off 
Rated Speed  Transfer Fuel In 
V/Hz within Limits  Volt Raise Command 
Engine in Cool down  Volt Lower Command 
Wait Delay Stop  Speed Raise Command 
Horn Control  Speed Lower Command 
(1) The fuel control relay does not pick up when the engine operating state is set to CAN. Engine start Initiated can be used in lieu of the fuel control relay for most purposes.
(2) The output does not control a circuit breaker unless the user makes the connections to do so. This output type should be viewed as having a generic name because the name does not necessarily imply the action that is performed.

Note: If the engine state configuration is configured for hard wired, then "Relay Output #1" must be programmed for the status parameter of starter motor relay. And "Relay Output #2" must be programmed for fuel control relay.

Digital/Relay Output Command/Status Descriptions

The following information provides a description of the purpose of each command/status digital/relay output option:

RUN MODE - Activates when the EMCP is placed in "RUN" mode when the "Run" button is pressed. The "ECS IN RUN" output is active when the LED above the RUN button is lit.

AUTO MODE - Activates when the EMCP is placed in "AUTO" mode when the "Auto" button is pressed. The "AUTO MODE" output is active when the LED above the RUN button is lit.

STOP MODE - Activates when the EMCP is placed in "STOP" mode when the "Stop" button is pressed. The "STOP MODE" output is active when the LED above the RUN button is lit.

PACKAGE NOT IN AUTO - Activates when conditions are present that prevent the EMCP from operating in "AUTO" mode. "PACKAGE NOT IN AUTO" is caused by engine control switch not in auto, engine not in "Rated" mode, or the shutdown red lamp is active.

FUEL CONTROL RELAY - Activates when the engine pre-crank timing delay expires during the engine start sequence. Activates while the engine is running. Activates during fuel priming when engine operating state is configured for hard wired input.

STARTER MOTOR RELAY - Activates during the crank duration time during the starting state of the engine starting sequence when the engine operating state set point is configured for hard wired input.

START AID - Activates during the start aid activation time during the pre-crank state of the engine starting sequence.

DISABLE AUX AC - Activates when the generator set enters the pre-crank state. The output will be deactivated during crank alert, start aid, cranking, running, and cool down. The output will stay activated if the generator set is unable to start due to a shutdown fault. "DISABLE AUX AC" is used to turn off equipment such as static battery chargers and water heaters when the engine is running.

CRANK ALERT - Activates during the "Crank Alert Activation Time" during the pre-crank state of the engine starting sequence.

ENGINE START INITIATED - Activates when the engine has been commanded to start and remains active until the end of cool down.

ENGINE STARTED - Activates when the engine has been commanded to start and the engine speed is greater than "Crank Terminate RPM". "ENGINE STARTED" remains active until engine speed drops below "Crank Terminate RPM".

RATED SPEED - Activates when the engine is configured to run at rated speed (regardless of actual engine speed). Useful to determine when the engine is commanded to run at idle speed. "RATED SPEED" is NOT an indication that the generator set is at rated speed. "RATED SPEED" is an indication that the set has not been requested to run at Idle.

V/HZ WITHIN LIMITS - Activates if voltage and frequency are within the over/under voltage and over/under frequency protection limits. The limits are typically 90% to 110% of rated.

ENGINE IN COOLDOWN - Activates when the engine is running in cool down mode.

WAIT DELAY STOP - Activates when the engine is running in the pre-cool down state. A stop signal has been received, but a "Inhibit Cool" down command is preventing the unit from entering cool down.

HORN CONTROL - Activates when a horn alert is sounding. Occurs when any event configured with an audible alert event response is "PRESENT" or "ACTIVE" and unacknowledged.

COMMON WARNING - Activates when any warning is "PRESENT" in the event log, regardless of the source.

COMMON SHUTDOWN - Activates when any shutdown is "PRESENT" or "ACTIVE" in the event log, regardless of source.

ECU FAULT RESET - Activates for a specified period when a "Reset All Events" command is issued. Only used to interface to legacy engines.

AIR SHUTOFF - Activates based on engine shutdown conditions. The conditions include engine over speed, engine speed sensor diagnostic, emergency stop, and engine speed failure to decrease. When activated the output will remain active for 15 seconds.

PROGRAMMABLE CYCLE TIMER OUTPUT #2 (EMCP 4.2 only) - Activates for the duration of the "Programmable Cycle Timer #N Active Time" as configured in the "Programmable Cycle Timer" feature.

KW RELAY TRIP #1 (EMCP 4.2 only) - Activates based on the programmable trip point trigger conditions of the "Programmable kW Relay Function".

KW RELAY TRIP #2 (EMCP 4.2 only) - Activates based on the programmable trip point trigger conditions of the "Programmable kW Relay Function".

COMMON ALARM - Activates when any shutdown is present or active in the event log or any warning is present in the event log, regardless of the source.

BREAKER #1 TRIP - Activates when any event configured with a "Breaker #1 Trip" event response is present or active.

BREAKER #2 TRIP - Activates when any event configured with a "Breaker #2 Trip" event response is present or active.

REDUCED POWER OFF - Activates when the EMCP is not in reduced power mode. Reduced power off is useful for placing other controls in a reduced power mode when the EMCP is in reduced power mode.

TRANSFER FUEL IN - Activates when manual or automatic fuel loading is initiated.

TRANSFER FUEL OUT - Activates when manual or automatic fuel unloading is initiated. Transfer fuel out is only available with complex software.

VOLTAGE RAISE COMMAND - Activates when a command to raise voltage is received.

VOLTAGE LOWER COMMAND - Activates when a command to lower voltage is received.

SPEED RAISE COMMAND - Activates when a command to raise speed is received.

SPEED LOWER COMMAND - Activates when a command to lower speed is received.

NOMINAL FREQUENCY SELECTION IS LOW - Activates when a digital input configured for "Nominal Frequency Selection is Low" is active. "NOMINAL FREQUENCY SELECTION IS LOW" is only available with complex software.

Table 2
Programmable Digital Input Nominal Frequency is Low Logical Status  Programmable Digital Input Nominal Voltage is Low Logical Status  Ratings Group Selected 
0 (high frequency)  0 (high voltage)  Group #1 
0 (high frequency)  1 (low voltage)  Group #2 
1 (low frequency)  0 (high voltage)  Group #3 
1 (low frequency)  1 (low voltage)   Group #4 

NOMINAL VOLTAGE SELECTION IS LOW - Activates when a digital input configured for "Nominal Frequency Selection is Low" is active. "NOMINAL VOLTAGE SELECTION IS LOW" is only available with complex software.

Table 3
Programmable Digital Input "Nominal Frequency is Low" Logical Status  Programmable Digital Input "Nominal Voltage is Low" Logical Status  Ratings Group Selected 
0 (high frequency)  0 (high voltage)  Group #1 
0 (high frequency)  1 (low voltage)  Group #2 
1 (low frequency)  0 (high voltage)  Group #3 
1 (low frequency)  1 (low voltage)   Group #4 

IGNITION SHUTOFF RELAY - Shutoff relay so the output is active when ignition is NOT desired. Deactivates during the "Engine Purge Cycle" with ignition time and while engine is starting and running. Used for gas engine starting and stopping sequence.

GOVERNOR ECM POWER RELAY - Activates at the start of the "Engine Start Sequence Delay Time" prior to engine cranking. Deactivates 15 seconds after engine speed has reached zero rpm.

Output System Event Trigger Conditions

Table 4
Supported Output System Event SPN and FMI Trigger Conditions 
Category  SPN  Suspect Parameter Name  Supported FMI Trigger Conditions 
Pressures  100  Engine Oil Pressure  1, 3, 4, 14, 17 
1390 Gas Pressure  0, 1, 15, 17 
Temperatures  110  Engine Coolant Temperature  0, 3, 4, 14, 15, 17 
175 Engine Oil Temperature   0, 1, 15, 17 
173 Exhaust Temperature  0, 1,15, 17 
1122 Generator Rear Bearing Temperature  0, 1, 15, 17 
1124 Generator Winding #1 Temperature   0, 15 
Levels  111  Engine Coolant Level  0, 1, 15, 17 
98 Engine Oil Level  0, 1, 15, 17 
96 Fuel Level   0, 1, 15, 17 
38 External Tank Fuel Level   0, 1, 15, 17 
Others  n/a  Any Suspect Parameter Number  n/a 
1231 Accessory Data Link  11 
167 Battery Charging System Voltage  17 
168 Battery Voltage  0, 15, 17 
970 Auxiliary Engine Shutdown Switch  14, 31 
4006 Engine in Cool down   31 
1664 Engine Failure to Start  31 
190 Engine Speed  0, 1, 2, 5, 17 
4007 Generator Control Not in Automatic  31 
2448 Generator Current (Amps)  0,1,15, 17 
2436 Generator Output Frequency  0, 1, 2, 12, 15, 17 
2452 Generator Output Power  1, 15, 17 
2440 Generator Output Voltage  0, 1, 15, 17 
639 Primary Data Link  11 
3581 SCADA Data Link  11 
2648 Service Maintenance Interval Expired  31 
1383 Unexpected Engine Shutdown  11 
4028 Earth Fault  31 
4029 Earth Leakage  31 
3543 Engine Controller 
1239 Fuel Leak  31 
4000 Air Damper Closed  31 
4003 Battery Charger Failure  31 
4013 Generator Circuit Breaker Open  6, 31 
4004 Generator Circuit Breaker Closed  6, 31 
Custom Events  701  Digital Input #1 Custom Event   31 
702 Digital Input #2 Custom Event   31 
703 Digital Input #3 Custom Event   31 
704 Digital Input #4 Custom Event   31 
705 Digital Input #5 Custom Event   31 
706 Digital Input #6 Custom Event   31 
707 Digital Input #7 Custom Event   31 
708 Digital Input #8 Custom Event   31 
1083 Analog Input #1 Custom Parameter   0, 1, 6, 15, 17 
1084 Analog Input #2 Custom Parameter   0, 1, 6, 15, 17 
4158 Analog Input #3 Custom Parameter   0, 1, 6, 15, 17 

Digital/Relay Output System Event Descriptions

Below is a brief description of the purpose of each system event digital/relay output option:

ENGINE OIL PRESSURE - Activates when an engine oil pressure event (SPN 100) is triggered in the EMCP event log.

GAS PRESSURE - Activates when a gas pressure event (SPN 1390) is triggered in the EMCP event log.

ENGINE COOLANT TEMPERATURE - Activates when an engine coolant temperature event (SPN 110) is triggered in the EMCP event log.

ENGINE OIL TEMPERATURE - Activates when an engine oil temperature event (SPN 175) is triggered in the EMCP event log.

EXHAUST TEMPERATURE - Activates when an exhaust temperature event (SPN 173) is triggered in the EMCP event log.

GENERATOR REAR BEARING TEMPERATURE - Activates when a generator rear bearing temperature event (SPN 1122) is triggered in the EMCP event log.

GENERATOR WINDING #1 TEMPERATURE - Activates when a generator winding #1 temperature event (SPN 1124) is triggered in the EMCP event log.

ENGINE COOLANT LEVEL - Activates when an engine coolant level event (SPN 111) is triggered in the EMCP event log.

ENGINE OIL LEVEL - Activates when an engine oil level event (SPN 98) is triggered in the EMCP event log.

FUEL LEVEL - Activates when a fuel level event (SPN 96) is triggered in the EMCP event log.

EXTERNAL FUEL LEVEL - Activates when an external fuel level event (SPN 38) is triggered in the EMCP event log.

ANY SUSPECT PARAMETER NUMBER - Activates when any suspect parameter number is triggered in the EMCP event log.

ACCESSORY DATA LINK - Activates when an accessory data link diagnostic (SPN-FMI: 1231-11) is triggered in the EMCP event log.

BATTERY CHARGING SYSTEM VOLTAGE - Activates when a battery charging system voltage event (SPN-FMI: 167-17) is triggered in the EMCP event log.

BATTERY VOLTAGE - Activates when a battery voltage event (SPN 168) is triggered in the EMCP event log.

AUXILIARY ENGINE SHUTDOWN SWITCH - Activates when an auxiliary engine shutdown switch event (SPN 970) is triggered in the EMCP event log.

ENGINE IN COOLDOWN - Activates when an engine in cooldown event (SPN 4006) is triggered in the EMCP event log.

ENGINE FAILURE TO START - Activates when an "ENGINE FAIL TO START EVENT" (SPN 1664) is triggered in the EMCP event log.

ENGINE SPEED - Activates when an engine speed event (SPN 190) is triggered in the EMCP event log.

GENERATOR CONTROL NOT IN AUTOMATIC - Activates when a generator control not in auto event (SPN 4007) is triggered in the EMCP event log.

GENERATOR CURRENT (AMP) - Activates when a generator current event (SPN 2448) is triggered in the EMCP event log.

GENERATOR OUTPUT FREQUENCY - Activates when a generator output frequency event (SPN 2436) is triggered in the EMCP event log.

GENERATOR OUTPUT POWER (KW) - Activates when a generator output power (kW) event (SPN 2452) is triggered in the EMCP event log.

GENERATOR OUTPUT VOLTAGE - Activates when a generator output voltage event (SPN 2440) is triggered in the EMCP event log.

PRIMARY DATA LINK - Activates when a primary data link diagnostic (SPN 639) is triggered in the EMCP event log.

SCADA DATA LINK - Activates when a SCADA data link diagnostic (SPN 3581) is triggered in the EMCP event log.

SERVICE MAINTENANCE INTERVAL EXPIRED - Activates when a service maintenance interval expired event (SPN 2648) is triggered in the EMCP event log.

UNEXPECTED ENGINE SHUTDOWN - Activates when an unexpected engine shutdown event (SPN 1383) is triggered in the EMCP event log.

EARTH FAULT - Activates when an earth fault event (SPN 4028) is triggered in the EMCP event log.

EARTH LEAKAGE - Activates when an earth leakage event (SPN 4029) is triggered in the EMCP event log.

ENGINE CONTROLLER - Activates when an engine controller diagnostic (SPN 3543) is triggered in the EMCP event log.

FUEL LEAK - Activates when a fuel leak event (SPN 1239) is triggered in the EMCP event log.

AIR DAMPER CLOSED - Activates when an air damper closed event (SPN 4000) is triggered in the EMCP event log.

BATTERY CHARGER FAILURE - Activates when a battery charger failure event (SPN 4003) is triggered in the EMCP event log.

GENERATOR CIRCUIT BREAKER OPEN - Activates when a generator circuit breaker open event (SPN 4013) is triggered in the EMCP event log.

GENERATOR CIRCUIT BREAKER CLOSED - Activates when a generator circuit breaker closed event (SPN 4004) is triggered in the EMCP event log.

DIGITAL INPUT #N CUSTOM EVENT - Activates when a digital input #N custom event (SPN 701 to 708) is triggered in the EMCP event log.

ANALOG INPUT #N CUSTOM EVENT - Activates when an analog input #N custom event (SPN 1083, 1084, 4158) is triggered in the EMCP event log.

Configuring Outputs for System Events

System events are used to know that when specific conditions are reached and to alert the control system of warning or shutdown conditions. To configure a relay or digital output as a system event, go through the following menu options:



    Illustration 15g02263553

  1. At the main menu, press the down key to select "CONFIGURE". Press the "OK" key.

  2. Press the down key to select "INPUTS & OUTPUTS". Press the "OK" key.

    Note: Access to the "INPUTS & OUTPUTS" menu is also available from the "ALL SETPOINTS" menu.

    A screen like Illustration 16 appears.



    Illustration 16g02263578


    Illustration 17g02269913

  3. Press the down key to select "RELAY OUTPUTS". Press the "OK" key.

    A screen like Illustration 18 appears.



    Illustration 18g02270013

  4. Select the relay output to program. Press the "OK" key.

    A screen like Illustration 19 appears.



    Illustration 19g02270018

  5. Press the "OK" key.

    A screen like Illustration 20 appears.



    Illustration 20g02270353

  6. Press the "OK" key to highlight the current configuration. Press the down key to select "SYSTEM EVENT". Press the "OK" key.

    A screen like Illustration 21 appears.



    Illustration 21g02270373

  7. Press the down key to select "EVENT PARAMETER". Press the "OK" key to highlight the current "EVENT PARAMETER".


    Illustration 22g02270375

  8. Select the type of "EVENT PARAMETER" to program. Press the "OK" key.

    A screen like Illustration 23 appears.



    Illustration 23g02270434

  9. Select the "EVENT PARAMETER" to program. Press the "OK" key.

    A screen like Illustration 24 appears.



    Illustration 24g02270553

  10. Press the down key to select "EVENT TRIGGER". Press the "OK" key to edit the current "EVENT TRIGGER".

    A screen like Illustration 25 appears.



    Illustration 25g02270515

  11. Select the "EVENT TRIGGER" to program. Press the "OK" key.

Any output can be configured for any one of the system events in Table 5.

Table 5
Output System Events 
Pressures  Others  Custom Events  Temperatures  Levels 
Engine Oil Pressure  Any SPN  Digital Input #1 Custom  Engine Coolant Temp  Engine Coolant Level 
Gas Pressure  Accessory Data Link (EMCP 4.2 only)  Digital Input #2 Custom  Engine Oil Temp  Engine Oil Level 
  Battery Charge System Voltage  Digital Input #3 Custom  Exhaust Temperature  Fuel Level 
Battery Voltage Digital Input #4 Custom  Generator Rear Bearing Temperature  External Tank Fuel Level 
Emergency Stop Switch Digital Input #5 Custom  Generator Winding #1 Temperature   
Engine in Cool down Digital Input #6 Custom   
Engine Fail to Start Analog Input #1 Custom 
Engine Speed Analog Input #2 Custom 
Control Not in Auto Analog Input #3 Custom 
Generator Current  
Generator Frequency
Generator Real Power
Generator Voltage
Primary Data Link
SCADA Data Link (EMCP 4.2 only)
Service Interval Expired
Unexpected Engine Shut Down
Earth Fault
Earth Leakage
Engine Control
Fuel Leak
Air Damper Closed
Battery Charger Fail
Generator Breaker Open
Generator Breaker Closed

Care must be taken in configuring the correct triggers. Only some of these events can be configured for a specific system event and even if it can be configured, it may not be representative of the system requirements.

Configuring Outputs for SCADA Datalink

When an output is configured for the SCADA datalink, an active state will be sent over MODBUS. No alarms or warnings will be generated by the EMCP. To configure a relay digital output for SCADA Datalink, go through the following menu options:



    Illustration 26g02263553

  1. At the main menu, press the down key to select "CONFIGURE". Press the "OK" key.

  2. Press the down key to select "INPUTS & OUTPUTS". Press the "OK" key.

    Note: Access to the "INPUTS & OUTPUTS" menu is also available from the "ALL SETPOINTS" menu.

    A screen like Illustration 27 appears.



    Illustration 27g02263578


    Illustration 28g02269913

  3. Press the down key to select "RELAY OUTPUTS". Press the "OK" key.

    A screen like Illustration 29 appears.



    Illustration 29g02270013

  4. Select the relay output to program. Press the "OK" key.

    A screen like Illustration 30 appears.



    Illustration 30g02270018

  5. Press the "OK" key.

    A screen like Illustration 31 appears.



    Illustration 31g02270774

  6. Press the "OK" key to highlight the current configuration. Press the down key to select "SCADA DATA LINK". Press the "OK" key.

Disabling Outputs

To disable an output, go through the following menu options:



    Illustration 32g02263553

  1. At the main menu, press the down key to select "CONFIGURE". Press the "OK" key.

  2. Press the down key to select "INPUTS & OUTPUTS". Press the "OK" key.

    Note: Access to the "INPUTS & OUTPUTS" menu is also available from the "ALL SETPOINTS" menu.

    A screen like Illustration 33 appears.



    Illustration 33g02263578


    Illustration 34g02269913

  3. Press the down key to select "RELAY OUTPUTS". Press the "OK" key.

    A screen like Illustration 35 appears.



    Illustration 35g02270013

  4. Select the relay output to program. Press the "OK" key.

    A screen like Illustration 36 appears.



    Illustration 36g02270018

  5. Press the "OK" key.

    A screen like Illustration 37 appears.



    Illustration 37g02270837

  6. Press the "OK" key to highlight the current configuration. Press the down key to select "DISABLED". Press the "OK" key.

Programming Outputs using Cat ET

The EMCP 4 outputs can be configured by using Cat ET. The key to programming outputs is to program the setpoints related to each input in order from top to bottom. Relay and digital outputs follow the same steps. For simplicity, the examples below show relay outputs. For digital outputs, substitute digital output for relay output. To program an output, do the following steps:

  1. Connect to the EMCP 4 using Cat ET.


    Illustration 38g02270855

  2. Select "Relay Outputs" on the left.

    Refer to Illustration 38.



    Illustration 39g02270894

  3. Determine which output is to be configured. For example, all of the setpoints for "Relay Output #1" have the text "#1" in the name.

    Refer to Illustration 39.

  4. Next follow the steps below according to which usage type is desired.

Configuring Outputs for Status Parameters

Command or status parameters are used to control specific functions within the control system or to make certain conditions within the system be known.

Note: The fuel control relay does not pick up when the engine operating state is set to CAN. Engine start Initiated can be used in lieu of the fuel control relay for most purposes.

To configure an output as a command or status parameter, go through the following menu options:



    Illustration 40g02270895

  1. Double click the "Output #N Usage Type" to change this value to "Command/Status Parameter" from the drop-down menu. Click the "OK" button to program.

    Refer to Illustration 40.



    Illustration 41g02270994

  2. The "Output #N Command/Status Parameter Data Identification" parameter will now be visible in the right pane.

    Refer to Illustration 41.



    Illustration 42g02270996

  3. Double click the "Configure the Command/Status Parameter Data Identification" setpoint to change this value from the drop-down menu. Click the "OK" button to program.

    Refer to Illustration 42.

Configuring Outputs for System Events

System events are used to know that when specific conditions are reached and to alert the control system of warning or shutdown conditions. To configure an output as a system event, go through the following menu options:



    Illustration 43g02271073

  1. Double click the "Output #N Usage Type" to change this value to "System Event" from the drop-down menu. Click the "OK" button to program.

    Refer to Illustration 43.



    Illustration 44g02271075

  2. The "Output #N Suspect Parameter Number (SPN)" and "Event Trigger Condition" parameters will now be visible in the right pane.

    Refer to Illustration 44.



    Illustration 45g02271076

  3. Double click the "Output #N Suspect Parameter Number (SPN)" setpoint to change this value from the drop-down menu. Click the "OK" button to program.

    Refer to Illustration 45.



    Illustration 46g02271136

  4. Double click the "Output #N Event Trigger Condition" setpoint to change this value from the drop-down menu. Click the "OK" button to program.

    Refer to Illustration 46.

Configuring Outputs for SCADA Datalink

When an output is configured for SCADA data link, an active state will be sent over MODBUS. No alarms or warnings will be generated by the EMCP. To configure an output for SCADA datalink, follow the Steps below:



    Illustration 47g02271173

  1. Double click the "Output #N Usage Type" to change this value to "Data Link" from the drop-down menu. Click the "OK" button to program.

    Refer to Illustration 47.

Disabling Outputs

To disable an output, follow the Steps below:



    Illustration 48g02271174

  1. Double click the "Relay Output #N Usage Type" to change this value to "Disabled" from the drop-down menu. Click the "OK" button to program.

    Refer to Illustration 48.

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2010/02/19 A New Tool is Available to Test and Adjust the Setting of the Main Relief Valve and the Line Relief Valves for Certain Excavators {0784, 5051, 5069, 5117}
C18 Generator Set Generator Start-up Checklist
3508C, 3512C and 3516C Marine Engines Heat Exchanger - Disassemble
C18 Generator Set Generator Bearing - Lubricate
C15 and C18 Industrial Engines Fuel Temperature Sensor - Remove and Install
C18 Generator Set Product Installation
C15 and C18 Industrial Engines Fuel Pressure Sensor - Remove and Install
C15 and C18 Industrial Engines Coolant Temperature Sensor - Remove and Install
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