- Track-Type Tractor
- D11 (S/N: KSN1-UP; TKN1-UP)
Introduction
This Special Instruction provide the installation procedure of counterweight and ground level service center on the machines listed above.
Do not perform any procedure in this Special Instruction until you have read the information and you understand the information.
Caterpillar Channel 1 Videos
For supplemental information and interpretation of Visual Service Procedures, refer to the following video. The previous training has been replaced with the video below.
Note: A CWS login is required to access Caterpillar Channel 1. Scan the QR code below with a QR enabled device or copy the link that follows.
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| Illustration 1 | g06306276 |
Safety Section
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Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility. |
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Failure to follow all safety guidelines prescribed in this document and by governing authorities and regulatory agencies may result in severe injury or death of personnel or machine damage. |
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When removing a major component or attachment, ensure that it is properly blocked or secured before removing mounting hardware. An assembly that is disconnected without proper blocking may shift or fall, resulting in serious injury or death of personnel or machine damage. |
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Personal injury or death can result from improper maintenance procedures. To avoid injury or death, follow the procedures exactly as stated below. |
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Before servicing/performing maintenance on the machine, electrical power must be physically disconnected; battery plugs must be disconnected from the batteries, or the trailing cable must be unplugged, and warning tags and padlocks shall be applied by a certified electrician. Certified electricians shall perform or direct any electrical work, including any energized testing, repair work in controllers, motors, or other approved compartments, and shall insure that all compartments are properly closed and inspected prior to re-energization. All applicable lock out and tag out procedures must be followed. |
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Do not operate the machine if any guards or covers are missing or inadequately secured. Personnel could be seriously injured or machine damage may occur. |
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Observe the safe working load limits of all lifting and blocking devices and keep a safe distance from suspended/blocked loads. Personnel may be seriously injured or killed by falling loads. |
Graphic Color Description
Note: Magenta is not to be used for the end of hoses.
Color-coding of targeted components, or sections of a part, is used to communicate a required action.
The descriptions below illustrate the different colors and what is represented when used in a graphic.
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(Blue) The primary component of focus for a particular step. Target or primary component to be installed or removed. Installation implied unless otherwise noted with a symbol. |
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(CAT® Yellow) Description of parts. |
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(Yellow) Components disconnected, connected, or placed aside for access, but not removed. Highlighted areas of adjustment, inspection, or special attention. |
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(Cyan) Special tools or other equipment required for use in a particular step. |
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(Light Gray) Components used for reference. |
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(Magenta) Any fastener, retainer, or electrical connector used to install or remove the primary component. |
This section includes all the symbol graphics used throughout the Visual Service Procedure (VSP), along with a brief description of what the symbol represents.
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Attach - To connect together or to fasten on something. |
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Connect - To place in an electrical circuit. To join or fasten together. |
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Insert - To put in or between. |
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Install - To set up for use or service |
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Position - To locate to the desired or intended location. |
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Tie - Tie |
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Tighten - To make nearer, to fully stretch, without slack, or to apply tension or torque. |
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Weight - A heavy object, especially one being lifted or carried |
Torque Specification
Refer Torque Specifications, SENR3130, "Torque Specifications" for general standard torque reference guide for all Caterpillar fasteners.
Machine Preparation
Reference: Operation and Maintenance Manual, M0082082, "D11 Track-Type Tractor", Prepare the Machine for Maintenance.
Required Parts
| Required parts for 528-6168 Counterweight Ar | ||
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| Qty | Part Number | Part Name |
| 1 | 499-3837 | Transmission Guard Gp |
| 1 | 528-5859 | Rear Counterweight Gp |
| 1 | 562-1158 | Wiring Gp |
| 1 | 533-4809 | Fast Fill Fuel Adapter Gp |
| 1 | 356-2197 | Film |
Location of
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| Illustration 2 | g06391211 |
Installation Procedure
Note: Some parts are removed / hidden for better view.
Installation of
| Required Parts for 499-3837 Transmission Guard Gp | |||
| Item | Qty | Part Number | Part Name |
| 1 | 1 | 499-3838 | Transmission Guard Gp |
| 2 | 12 | 8T-4167 | Hard Washer |
| 3 | 12 | 114-6099 | Bolt |
Location
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| Illustration 3 | g06391155 |
Installation Procedure
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| Illustration 4 | g06398563 |
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(1) (2) (3) | |
Installation of the
Note: Recommended to install the 8E-3234 Hose As at this point for ease of access. The rest of the Fast Fill Fuel components will be installed later in this Special Instruction.
Required Parts
| Required Parts | |||
| Item | Qty | Part Number | Part Name |
| 1 | 4 | 8E-3234 | Hose As |
| 2 | 1 | 4J-0527 | O-Ring Seal |
Installation Procedure
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| Illustration 5 | g06422974 |
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(1) (2) | |
Installation of
Required Parts
| Required parts for 528-5859 Rear Counterweight Gp | |||
| Item | Qty | Part Number | Part name |
| 1 | 1 | 144-0342 | Counterweight |
| 2 | 2 | 528-5860 | Link |
| 3 | 2 | 105-5448 | Pin As |
| 4 | 6 | 7T-7305 | Plate |
| 5 | 12 | 7X-0365 | Bolt |
| 6 | 12 | 9W-5556 | Spacer |
| 7 | 2 | 4T-2805 | Pin As |
| 8 | 2 | 541-8605 | Pin As |
| 9 | 8 | 144-0344 | Counterweight |
| 10 | 16 | 7X-0389 | Bolt |
| 11 | 20 | 8C-6913 | Hard Washer |
| 12 | 8 | 126-0186 | Plate |
| 13 | 8 | 7X-0405 | Bolt |
| 14 | 2 | 144-0345 | Rod |
| 15 | 4 | 7X-0379 | Bolt |
Location
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| Illustration 6 | g06398587 |
Installation Procedure
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| Illustration 14 | g06398747 |
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Installation procedure of
Required Parts
| Required Parts for 562-1158 Wiring Gp | |||
| Item | Qty | Part Number | Part Name |
| 1 | 1 | 500-4535 | Panel |
| 2 | 2 | 8T-4223 | Hard Washer |
| 3 | 2 | 5P-2228 | Bolt |
| 4 | 1 | 421-5575 | Indicator Lamp Gp |
| 5 | 1 | 292-0358 | Rotary Switch Gp |
| 6 | 1 | 284-8381 | Toggle Switch |
| 7 | 1 | 301-2979 | Toggle Switch Gp |
| 8 | 1 | 3E-5169 | Switch Guard |
| 9 | 1 | 572-7403 | Harness |
| 10 | 3 | 7K-1181 | Cable Strap |
| 11 | 2 | 8C-3206 | Half Flange |
| 12 | 4 | 8T-4121 | Hard Washer |
| 13 | 4 | 8T-4186 | Bolt |
| 14 | 3 | 8T-1899 | Clip |
| 15 | 3 | 8T-1900 | Clip |
| 16 | 3 | 5P-1075 | Hard Washer |
| 17 | 3 | 0S-1588 | Bolt |
Location
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| Illustration 16 | g06398822 |
Installation procedure
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| Illustration 17 | g06398779 |
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(1) (2) (3) | |
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| Illustration 18 | g06398787 |
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(6) (7) (8) | |
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| Illustration 20 | g06398791 |
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| Illustration 21 | g06398796 |
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(11) (12) (13) | |
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| Illustration 22 | g06398814 |
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Installation Procedure for
Required Parts
| Required Parts for 533-4809 Fast Fill Fuel Adapter Gp | |||
| Item | Qty | Part Number | Part Name |
| 1 | 1 | 533-4810 | Plate As |
| 2 | 2 | 135-8575 | Bolt As |
| 3 | 1 | 471-8198 | Receiver |
| 4 | 1 | 388-4327 | Dust Cap |
| 5 | 1 | 2J-5608 | Cover |
| 6 | 4 | 1P-4582 | Half Flange |
| 7 | 8 | 8T-4223 | Hard Washer |
| 8 | 8 | 8T-4184 | Bolt |
Location
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| Illustration 23 | g06399122 |
Installation Procedure
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| Illustration 24 | g06399095 |
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(1) (2) | |
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| Illustration 25 | g06399099 |
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(3) (4) | |
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| Illustration 26 | g06399107 |
Note: Refer to Section "Installation of 8E-3234 Hose As" for hose installation.
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| Illustration 27 | g06399109 |
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(5) (6) (7) (8) | |
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| Illustration 28 | g06399113 |
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Installation Procedure for
Required Part
| Required Part for 356-2197 Film | |||
| Item | Qty | Part Number | Part Name |
| 1 | 1 | 356-2197 | Film |
Installation Procedure
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| Illustration 29 | g06399128 |
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(1) | |