D6 Track-Type Tractor Engine Supplement Caterpillar

Removal Procedure

Start By:

1. Remove the bottom guards.

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The Power Train Electric Drive System will contain hazardous voltage levels during machine operation and for a period of time after machine shutdown. Do not remove any covers that will expose energized electrical components while the engine is operating. Do not remove any covers that will expose the energized electrical components while the components remain energized following an engine shutdown. Do not perform any type of electrical maintenance on the orange hazardous voltage conductors or the power train components while the engine is operating. Do not perform any type of electrical maintenance on the orange hazardous voltage conductors or the power train components while the components remain energized following an engine shutdown. Always perform the safe shutdown and de-energizing procedure before performing electrical service on the Power Train Electric Drive System. Failure to follow these instructions could result in personal injury or death.

1. Perform the electrical shutdown and voltage discharge procedure. Refer to Operation and Maintenance Manual, "Electrical Shutdown and Voltage Discharge" for the correct procedure.
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   Illustration 1	g06347792

2. Open left side door assembly (1).

3. Lift guard assembly (2) and remove guard assembly (2).
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   Illustration 2	g06347814

4. Loosen bolts (3) and remove guard assembly (4).
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   Illustration 3	g06347836

5. Remove bolts (5) and guard assembly (6).
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   Illustration 4	g06347852

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   Illustration 5	g06347858

6. Remove the bolt and clip (7).

7. Remove the bolt, the spacer, and clip (9).

8. Cut cable strap (12) and disconnect harness assembly (11).

9. Disconnect tube assembly (13).

10. Remove bolts (8) and plate assembly (10).
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    Illustration 6	g06347884

11. Disconnect hose assembly (14) and hose assembly (15).
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    Illustration 7	g06347899

12. Remove the nut and clip (18).

13. Remove bolt (17).

14. Remove nuts (16) and bracket assembly (19).
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    Illustration 8	g06347960

15. Remove bolt (22) and the spacer.

16. Remove bolt (23) and the spacer.

17. Remove nuts (20) and plate (21).
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    Illustration 9	g06347966

18. Remove bolts (24) and bracket assembly (25).
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    Illustration 10	g06347968

19. Cut cable straps (26) and disconnect harness assemblies (27).
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    Illustration 11	g06347972

20. Cut cable strap (28) and disconnect harness assembly (29).

21. Disconnect harness assembly (30).
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    Illustration 12	g06348668

22. Position the terminal cover out of the way. Remove nut (31) and disconnect cable assembly (32).

23. Remove nut (35) and disconnect ground strap (33), ground strap (34), and ground strap (36).
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    Illustration 13	g06348572

24. Attach a suitable lifting device to electric starting motor (37). The weight of electric starting motor (37) is approximately 36 kg (80 lb).
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    Illustration 14	g06348048
    View from below the electric starting motor

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    Illustration 15	g06348581
    View of bolt locations for the electric starting motor

25. Remove three bolts (38), electric starting motor (37), and the gasket.

26. Discard the gasket.
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    Illustration 16	g06348564

27. Position electric starting motor (37) on the C-frame as shown in Illustration 16.

28. Remove the suitable lifting device.
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    Illustration 17	g06348409

29. Attach a suitable lifting device to electric starting motor (37) as shown in Illustration 17. The weight of electric starting motor (37) is approximately 36 kg (80 lb).

30. Remove electric starting motor (37).

Installation Procedure

1. Install electric starting motor (37) in the reverse order of removal.

   1. Install a new gasket for electric starting motor (37).

   2. Tighten nut (35) to a torque of 30.5 ± 3.5 N·m (270 ± 31 lb in).

   3. Tighten nut (31) to a torque of 30.5 ± 3.5 N·m (270 ± 31 lb in).