G3508, G3512 and G3516 Engines Caterpillar


Nitrogen Oxide Sensor - Remove and Install

Usage:

G3512 GNS

Removal Procedure


NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.





    Illustration 1g01391246

  1. Disconnect sensor harness assembly (1) from the engine harness assembly.



    Illustration 2g01391288

  1. Remove cable straps (5) that secure the harness assemblies to the support clips.

  1. Remove nut (2) and sensor (3) from mounting ring (4) .

  1. Remove bolts (6), the washers, the spacers, and the rubber mounts.

  1. Remove sensor control unit (8) and bracket assembly (7) .



    Illustration 3g01391302

  1. Remove nuts (9) and the washers.

  1. Remove cover (10) and the spacers.



    Illustration 4g01391315

  1. Remove sensor assembly (11) .

Installation Procedure


NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.





    Illustration 5g01391315

  1. Install new sensor assembly (11) .



    Illustration 6g01391302

  1. Install the spacers and cover (10) .

  1. Install the washers and nuts (9) and hand tighten nuts (9) .

  1. Tighten nuts (9) to a torque of 25 ± 6 N·m (18 ± 4 lb ft).



    Illustration 7g01391288

  1. Position bracket (7) and sensor control unit (8) .

  1. Install the rubber mounts, the spacers, the washers, and bolts (6) .

  1. Install sensor (3) into mounting ring (4) and tighten nut (2) to a torque of 50 ± 5 N·m (37 ± 4 lb ft).

  1. Install cable straps (5) in order to secure the harness assembly to the support clips.

    Note: Secure the harness assembly to the upper support with the tie so that there is 250 mm (10 inch) of slack between the sensor and the support clip.

    Note: Secure the harness assembly to the lower support with the tie so that there is 110 mm (4 inch) of slack between the edge of the cover for the sensor control unit and the first support clip.




    Illustration 8g01391246

  1. Connect sensor harness assembly (1) to the engine harness assembly.

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