Procedure to Install VIMS Application Module for Payload on all Underground Articulated Trucks {7610, 7620} Caterpillar

Underground Articulated Truck

AD30 (S/N: DXR1-UP; GXR1-UP)

AD45B (S/N: CXM1-UP; GXM1-UP)

AD55 (S/N: DNW1-UP)

AD55B (S/N: JNW1-UP)

AD60 (S/N: KNW1-UP)

Introduction

This special instruction covers the procedure to install VIMS Application Module for Payload on all Underground Articulated Trucks. This procedure applies to Underground Articulated Trucks with payload and "VIMS Main Module" systems already installed.

Ensure that the VIMS main module is installed prior to installing VIMS application module. Refer to the following instructions for the correct procedure.

Reference: Special Instruction, REHS5904, "Procedure to Install VIMS on AD30, AD45B, AD55B, and Certain AD60 Underground Articulated Trucks".

Reference: Special Instruction, REHS5905, "Procedure to Install VIMS on AD55 Underground Articulated Trucks".

Reference: Special Instruction, SEHS0205, "Procedure to Rework VIMS Main Module on Certain AD60 Underground Articulated Trucks".

Note: Do not install VIMS application module prior to installing VIMS main module.

This supplemental product support literature should be used with the appropriate Service Manual and the appropriate Parts Manual that is available for this standard machine.

Read the entire Special Instruction. Understand the information before you perform any procedures. Understand the information before you order any parts.

Reference: Disassembly and Assembly, RENR6919, "AD30 Underground Articulated Truck Machine Systems"

Reference: Disassembly and Assembly, RENR8576, "AD45B Underground Articulated Truck Machine Systems"

Reference: Disassembly and Assembly, KENR6709, "AD55B Underground Articulated Truck Machine Systems"

Reference: Disassembly and Assembly, RENR8512, "AD55 Underground Articulated Truck Machine Systems"

Reference: Disassembly and Assembly, UENR2741, "AD60 Underground Articulated Truck Machine Systems"

Safety Section

Work safely. Most accidents that involve product operation, maintenance, and repair are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs. A person must be alert to potential hazards. This person should also have the necessary training, skills, and tools to perform these functions properly.

Safety precautions and warnings are provided in this instruction and on the product. If these hazard warnings are not heeded, bodily injury or death could occur to you or to other persons. Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard. Therefore, the warnings in this publication and the warnings that are on the product are not all inclusive.

Ensure that all personnel are safe when using a tool, procedure, work method, or operating technique not recommended by Caterpillar. Ensure that the product will not be damaged or the product made unsafe by the operation, lubrication, maintenance, or the repair procedures that are used.

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Personal injury or death can result from machine articulation or movement. Machine frames can move and a person can be crushed. Connect the steering frame lock between the front and rear frames before working on the machine. Before operating the machine, place the steering frame lock in the stored position. Failure to place the steering frame lock into the stored position before operating can result in loss of steering.

Tools Required

Parts Required

Machine Preparation

1. Move the machine to a hard level surface away from operating machines and away from personnel.

2. Engage the parking brake. Place wheel blocks in front of the wheels and behind the wheels.

3. Stop the Engine.

4. Connect the steering frame lock. Refer to Disassembly and Assembly, "Steering Frame Lock - Separate and Connect".

5. Turn the key start switch and the battery disconnect switch to the OFF position. If there is no battery disconnect switch, remove the negative battery cable at the battery.

Procedure to Install Payload Module

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Illustration 1	g03821383

1. Remove and retain dash assembly (1).
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   Illustration 2	g03855620
   View of inside operators station (2) Tapping block

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   Illustration 3	g03821896
   460-0150 Module As (3) Connector (6 pin) (4) Connector (6 pin) (5) Connector (4 pin)

2. Install 460-0150 Module As and two 130-5300 Clips to tapping block (2) using existing bolt and washer. Refer to Illustration 2.
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   Illustration 4	g03821883
   View of payload indicator (6) Connector (6 pin)

3. Locate the payload indicator and disconnect connector (6) from the payload indicator harness.

4. Install connector (6) of the payload indicator to connector (4) of the 460-0150 Module As. Refer to Illustration 3 and Illustration 4.

5. Install connector (3) of the 460-0150 Module As to the connector of the payload indicator harness. Refer to Illustration 3.
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   Illustration 5	g03821909
   (7) Connector (4 pin) (8) Connector (3 pin) (9) Connector (4 pin) (10) 466-9597 Harness As

6. Install connector (5) of 460-0150 Module As to connector (7) of 466-9597 Harness As (10). Refer to Illustration 3 and Illustration 5.

7. Install connector (7) and connector (8) to the 130-5300 Clips installed in Step 2. Refer to Illustration 5.
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   Illustration 6	g03821910

8. Remove and retain cover (11).

   Note: Remove the two wires to the accessory power port.

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   Illustration 7	g03821916
   (10) 466-9597 Harness As (12) VIMS harness

9. Route 466-9597 Harness As (10) through existing hole in dash.

10. Locate and discard the four pin blanking plug of VIMS harness (12). Refer to Illustration 7.

11. Install connector (9) of 466-9597 Harness As (10) to the four-pin connector of VIMS harness (12). Refer to Illustration 5 and Illustration 7.
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    Illustration 8	g03821917
    (9) Connector (4 pin) (12) VIMS harness (13) 5W-2226 Strap

12. Secure connector (9) to the 12-pin connector of VIMS harness (12) using one 5W-2226 Strap (13).
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    Illustration 9	g03822901
    View from under operators seat (14) 7X-2533 Bolt (15) 9X-6165 Washer (16) 8C-5607 Isolation Mount (17) 8C-5608 Spacer (18) 4B-4276 Washer (19) Ground strap (20) 285-1142 Electronic Control Module

13. Install 285-1142 Electronic Control Module (20) using Item (14) through Item (19).
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    Illustration 10	g03822924
    (21) Washer (22) Bolt (23) Bracket

14. Remove and retain washer (21) and bracket (23). Discard bolt (22).
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    Illustration 11	g03822916
    (21) Washer (23) Bracket (24) 8M-2773 Clip (25) 133-6934 Spacer (26) 130-5300 Clip (27) 8C-8451 Bolt

15. Install Item (21) through Item (27).
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    Illustration 12	g03822958
    460-0197 Harness As (28) Connector (3 pin) (29) Connector (12 pin) (30) Connector (70 pin)

16. Install connector (30) of the 460-0197 Harness As to 285-1142 Electronic Control Module (20). Refer to Illustration 9 and Illustration 12.

17. Secure connector (28) to 130-5300 Clip (26). Refer to Illustration 11 and Illustration 12.
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    Illustration 13	g03822976
    (12) VIMS harness (31) Splice Receptacle (12 pin) (32) Connector (70 pin) (33) Connector (12 pin)

18. Remove and discard connector (33) from VIMS harness (12), and install connector (29) of the 460-0197 Harness As. Refer to Illustration 12 and Illustration 13.

    Note: Connector (33) has 12 white blanking plugs installed and the harness length is longer than the harness length of the four splice receptacles (31).

19. Secure 460-0197 Harness As to VIMS harness (12) using 7K-1181 Cable Straps as required.
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    Illustration 14	g03821910

20. Install cover (11).

    Note: Ensure that the two wires for the accessory power port are connected.

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    Illustration 15	g03821383

21. Install dash assembly (1).

Procedure to Install Software

Flash File and Configuration File - Download

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Illustration 16	g03832209

1. To download the latest VIMS software part number from SIS web select "Service Software Files" .
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   Illustration 17	g03856760

2. Select "Flash Files - ECM Software Files".
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   Illustration 18	g03832210

3. Select "VIMS Software and Current Releases".
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   Illustration 19	g03856761

4. Select "VIMS 3G Software Compatibility Matrix".

5. Obtain the software part numbers for VIMS application module flash file and configuration file from the spreadsheet for the machine being serviced.
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   Illustration 20	g03855623

6. Type the software part number into the "Flash Filename" window . Select "Search" . The software files will be listed beneath the "Flash Files Available for Download" heading.

7. Select the appropriate file.

8. Save the software to a file location that can be accessed during the installation procedure.

9. Repeat Step 6 through Step 8 for the configuration file.

Flash File Software - Install

1. Connect Caterpillar Electronic Technician (ET) to the machine.

2. Turn the disconnect switch and key start switch to the ON position.

3. Open Caterpillar ET on the laptop computer.
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   Illustration 21	g03858014

4. Select "Blank ECM" from the ECM selection screen, then select "OK".
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   Illustration 22	g03828237
   Typical example

5. Select the "Winflash" icon.
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   Illustration 23	g03856179

6. Select the folder icon to locate the file where the VIMS Application flash file was saved. Refer to Step 8 of "Flash File and Configuration File - Download".
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   Illustration 24	g03857363
   Typical example

7. Select "Open" when file is located.
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   Illustration 25	g03856180

   Note: The location code for VIMS Application Module is always "Gateway #2 Loc : 6". Select this location when choosing which ECM to flash with "Winflash".

8. Select "OK".
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   Illustration 26	g03858542

9. Select "Begin Flash" from bottom of the screen. Wait until the process has reached 100% complete.
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   Illustration 27	g03858013

10. Return to the Caterpillar ET main screen. Select the "VIMS Application Module", then select "OK".

    Note: The blank ECM from Step 4 now reads "VIMS Application Module".

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    Illustration 28	g03835982

11. Select the "Configuration" icon.
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    Illustration 29	g03850206

12. Ensure that the "VIMS Application Module" is highlighted, then select "Expand All".
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    Illustration 30	g03827207
    Typical example

13. Select "Product ID" and change parameter to appropriate eight digits serial number.
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    Illustration 31	g03827634
    Typical example

14. Select "Equipment ID" and change parameter to appropriate 17-digit serial number.
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    Illustration 32	g03851044
    Typical example

15. Double mouse click "Machine Payload Control System Installation Status".
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    Illustration 33	g03851045

16. Click "OK".
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    Illustration 34	g03851046
    Typical example

17. Select "Yes".
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    Illustration 35	g03851051
    Typical example

18. Select "https//fps.cat.com".
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    Illustration 36	g03834193

19. Enter your "Login ID" and "Password".
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    Illustration 37	g03834194

20. Select "No".
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    Illustration 38	g03834195

21. Select "OK".
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    Illustration 39	g03834196

22. Passwords will be automatically generated. Close this screen
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    Illustration 40	g03834199

23. Passwords will automatically enter into Caterpillar ET.

24. Select "OK".
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    Illustration 41	g03892171

25. Double mouse click "External Payload Indicator Configuration".
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    Illustration 42	g03892172

26. Select "Disabled" then click "OK".
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    Illustration 43	g03892173

27. Select "Yes".
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    Illustration 44	g03892175

    Note: "OHT Payload Re-weigh" does not apply to UAT machines.

28. Leave this setting as the default value "Second Gear".
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    Illustration 45	g03851053
    Typical example

29. VIMS Application Module ECM flash file is now installed. Refer to Illustration 45. VIMS Application Module ECM configuration software is now required. Refer to "Configuration File - Install".

Configuration File - Install

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Illustration 46	g03827635
View from under operators seat

1. Connect the 363-3406 Cable As from the laptop computer to ethernet connector (1) of the VIMS ECM.
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   Illustration 47	g03835990

2. Navigate to the control panel on the laptop computer. Select "Network and Sharing Center".
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   Illustration 48	g03835991

3. Select "Change adaptor settings".
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   Illustration 49	g03835992

4. Right mouse click "Local Area Connection" and select "Status".
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   Illustration 50	g03835993

5. Check that the connection speed is 10.0 Mbps.
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   Illustration 51	g03835995

6. Right mouse click "Caterpillar Machine Network" and select "Status".
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   Illustration 52	g03835881

7. Check that the connection speed is 100 Mbps.

8. Select "Close".

9. Open "VIMSpc" on the laptop computer.

10. Select "Connect".
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    Illustration 53	g03853987

11. Verify that a connection to VIMSpc has been established. The connection to VIMSpc is established once the "Connection Icon" at the bottom left hand of the screen turns from red to green.
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    Illustration 54	g03827676

12. Select "OK".

    Note: If the above screen does not appear and instead an error message is displayed, shut down Caterpillar ET and select "Connect" again.

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    Illustration 55	g03853988

13. Does the screen in Illustration 55 display?

    • NO -The screen in Illustration 55 does not display. Proceed to Step 14

    • YES - The screen in Illustration 55 does display. Select "Install Configuration on Machine" then "Browse". Proceed to Step 17
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    Illustration 56	g03827717

14. Select "Configure".
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    Illustration 57	g03453417

15. Select the "Install/Copy Source and Configuration" tab.

16. Return to Step 13.
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    Illustration 58	g03827721
    Typical example

17. Locate the file where the VIMS configuration file was saved. Refer to Step 8 of "Flash File and Configuration File - Download".

18. Select "Open".

19. Select "Install". Wait for installation to complete.

20. Select "OK".

21. Turn the key start switch to the OFF position.

22. Turn the battery disconnect switch to the OFF

    position.

23. Turn the battery disconnect switch to the ON position.

24. Turn the key start switch to the ON position.

25. Wait for 120 seconds before connecting with Cat ET or "VIMSpc".

    Note: "VIMSpc" may indicate to wait less but ignore to allow configuration file to install.

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    Illustration 59	g03827724
    Typical example

26. Ensure that the configuration file loaded correctly by selecting "Connect" and then "Status".

27. Exit "VIMSpc". Disconnect the 363-3406 Cable As from the laptop computer.

Enable and Configure the VIMS3G^TM Outputs

Use Cat Electronic Technician (ET) to configure the outputs for VIMS3G^TM.

Procedure

1. Connect to the laptop computer with Cat ET to the machine service connector via the communication adapter.

2. Turn the battery disconnect switch and the key start switch to the ON position.

3. Start Cat ET and establish communication with the machine.
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   Illustration 60	g03851054

4. Select the "ECM Summary" icon.
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   Illustration 61	g03827728

5. Select the "Configuration" option of the "Service" menu or press the "F5" key.

   Note: This action will display the "Configuration" screen.

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   Illustration 62	g03836003
   Typical example

6. Ensure that the "Application Software Part Number" for the VIMS application module matches the part number of the flash file that was loaded.
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   Illustration 63	g03851058

7. Select "Expand All".
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   Illustration 64	g03851060

8. Double mouse click "Target Payload".
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   Illustration 65	g03851064
   Typical example

9. Enter the value for the particular machine.

10. Select "OK".
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    Illustration 66	g03851065

11. Select "Yes".

    Note: If setting up wireless download with a radio, do not change VIMS Application Module IP settings.

12. Close Cat ET.

13. Turn the key start switch to the OFF position. Disconnect Caterpillar ET from the machine.

14. Remove the steering frame lock. Refer to Disassembly and Assembly, "Steering Frame Lock - Separate and Connect".