1984/04/09 Caterpillar


New Adapter Assemblies And Clamps Hold Fuel Nozzles In Position{1106,1252}

Usage:


All 3406 Direct Injection Engines

SUPPLEMENT: 07/09/84

SERVICE MAGAZINE, APRIL 9, 1984, PAGE 11, the article "New Adapter Assemblies And Clamps Hold Fuel Nozzles In Position." A new gasket is also used with the new adapter assemblies. A new 1W8895 Gasket is used instead of the former 4N7253 Gasket.


Location of new gasket.

--------------- END SUPPLEMENT ---------------

Description of Change: New adapter assemblies are available for use in the cylinder head groups on the above engines. Less torque is used to install these adapters in the cylinder head. Because less torque is used, damage to the cylinder head and/or adapter can be prevented. Formerly, if too much torque was used to tighten the adapter, damage to the cylinder head and/or adapter could result.

New clamps and sleeves are used with these new adapters to hold the fuel nozzles and valve bodies in position. Formerly, nuts were used.

Adaptable As: The new adapter assemblies are direct replacements for the former adapter assemblies when used with the other parts shown in the chart.

When the new adapter assembly is installed in the cylinder head, it should be tightened to a torque of 135 ± 5 N·m (100 ± 4 lb ft). Tighten the bolts that hold the clamp in position to a torque of 31 ± 7 N·m (23 ± 5 lb ft).

NOTE: Make sure the concave surface of the clamp is towards the sleeve as shown in Illustration 2.


Illustration 1. Location of new adapter assembly in the cylinder head group.


Illustration 2. Location of new parts in the fuel lines groups.

Caterpillar Information System:

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1984/04/02 6V3176 Relief Valve Available For Center Hole Double Acting Hydraulic Cylinders {0623}
1984/04/02 Service Tools With Dual Scale (U.S. Standard And Metric) Will Again Be Available {0623,0653}
1984/04/02 Bolt Used Instead Of Stud In Governor Fastener Group To Prevent Damage To Governor Housing {1264,1287}
1984/04/02 Assembly And Installation Of Duo-Cone Seals {7555}
1984/03/26 New Ahead Clutch Pilot Bearing Assembly Used On Main Shaft{3302}
1984/03/26 New Pressure/Torque Conversion Decal Available For 6V200 Hydraulic Wrench{0614,0611}
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1984/03/26 Service And Troubleshooting Information For Electrical Systems{1400,1450,5700,7300,7400,7450}
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1984/04/16 New Oil Filter Base Assembly Used In Filter Base Group{1306}
1984/04/16 Piston For Rectangular Rings Available Again{1214,1215}
1984/04/23 3406 Remanufactured Truck Engines Available{1000}
1984/04/23 Repair Of Drain Plug Threads In Oil Pan{1302}
1984/04/23 Dimensions For Reconditioning Cylinder Blocks, Cylinder Heads{1201,1101,1103,1105}
1984/04/23 Only The External Needle Valve Can Be Adjusted On Woodward EG3P or EG10P Actuators{1265,1289}
1984/04/23 Correct Oil Level And End Play Settings For Marine Transmission{3303,3305,3354}
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1984/05/14 Gasket Changed For Cylinder Block Side Cover{1201,1362}
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