PRODUCT SUPPORT PROGRAM FOR INSPECTING AND POSSIBLY REPLACING THE 365-5470 OR 364-6369 VENTURI TUBE ON CERTAIN 773G, 775G, 777G, AND 777G OFF-HIGHWAY TRUCKS, 854K WHEEL DOZERS, 990K WHEEL LOADERS, D10T, AND D11T TRACK-TYPE TRACTORS IF EQUIPPED WITH A Caterpillar


PRODUCT SUPPORT PROGRAM FOR INSPECTING AND POSSIBLY REPLACING THE 365-5470 OR 364-6369 VENTURI TUBE ON CERTAIN 773G, 775G, 777G, AND 777G OFF-HIGHWAY TRUCKS, 854K WHEEL DOZERS, 990K WHEEL LOADERS, D10T, AND D11T TRACK-TYPE TRACTORS IF EQUIPPED WITH A

Usage:

TEBE4711-00

21Sep2016


U-494
D-425
O-426

 

Before/After

  
 Parts stock action needed 

PRODUCT SUPPORT PROGRAM FOR INSPECTING AND POSSIBLY REPLACING THE 3655470/">365-5470 OR 364-6369 VENTURI TUBE ON CERTAIN 773G, 775G, 777G, AND 777G OFF-HIGHWAY TRUCKS, 854K WHEEL DOZERS, 990K WHEEL LOADERS, D10T, AND D11T TRACK-TYPE TRACTORS IF EQUIPPED WITH A CERTAIN C27 OR C32 SERVICE REPLACEMENT ENGINE

1071 7750
PS45227
NOTE:

Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.

NOTE:

This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS45227" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

When submitting claim for Parts Stock Action, Use the appropriate 99Z as the s/n, the appropriate Service Letter Program Number as the Part number in the Part Causing Failure field, "7755" as the Group Number, "56" as the Description Code.

NOTE:

Although this Program is to be administered as described above on the Affected Product, parts should be removed from parts stock as soon as possible.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


TERMINATION DATE

30Sep2018

PROBLEM

An incorrect venturi tube may have been installed on certain 773G, 775G, 777G, and 777G Off-Highway Trucks, 854K Wheel Dozers, 990K Wheel Loaders, D10T, and D11T Track-Type Tractors if equipped with a certain C27 or C32 Service Replacement Engine.

If an incorrect venturi tube is installed on a given machine engine, fault codes may or may not be generated during operations.

Expected fault codes from this condition would be E-1093,94,95,96.

AFFECTED PRODUCT

Model Identification Number
773G  JWS00162-00164, 198, 219, 247, 250-251, 253, 256-264, 266-292, 295-298, 300-301, 303-305, 307-310, 312, 314-317, 320-322
773G OEM  T5T00104
775G  MJS00273-00274, 309, 325, 338, 342, 372, 377-378, 380, 382-391, 393-395, 397-398, 401-404, 407-412, 415, 417-420, 422, 424-426, 428-439, 441-445, 447, 451, 453-456, 460, 462, 466-470, 472, 474, 476-491, 493, 495-496, 498-502, 504, 507, 509-517
775G OEM  T5F00102
777G  RDR00102-00105, 108, 110, 112-113, 119, 123, 127-128, 134, 136, 141, 145, 163, 165, 167, 169, 172, 189-190, 201, 209, 212, 214, 216-218, 220, 223-224, 231, 240, 251-253, 256, 264-270, 278, 281-287, 295, 297-298, 312, 343, 352-365
777G OEM  T5A00102, 105, 108, 112, 114, 117
854K  H8M00190, 300, 307-309, 505
990K  A9P00301-00307, 310, 315-318, 320-328
D10T  JJW00103, 109-112, 114-115, 117-120, 122, 124-129, 131-132, 134-135, 137-139, 141-147, 149-154, 158-159, 169-177, 179-180, 182-186
D11T JEL00154-00155, 158, 161-162, 164-166, 168-169, 199-200, 202, 204, 208-210, 212, 214-216, 220-221, 224, 228-229, 233, 240-241, 244, 260-261, 264, 284, 286, 290, 308-310, 312-313, 315, 319, 321-323, 325-326, 328-329, 332-333, 335-340, 344, 351, 384, 388, 393, 406-410

JNS00130, 134

PARTS NEEDED

Qty

Part Number Description
2 1092332 SEAL-O-RING
1 2735039 SEAL-O-RING
1 3646368 TUBE-VENTURI C27 Engine (as needed)
1 3655470 TUBE-VENTURI C32 Engine (as needed)
1 FMT6127 Emission control Information Label
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 32% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.


ACTION REQUIRED

****Parts Stock ****

Rework the following engines in dealer parts stock and/or dealer exchange inventory:

Service Replacement Engine Serial Numbers:

C32
Engine Arrangement 320-8050: WHH00109, WHH00190, WHH00191, WHH00192, WHH00193, WHH00245,WHH00251, WHH00252, WHH00253, WHH00254, WHH00255, WHH00265, WHH00323, WHH00336, WHH00337, WHH00338, WHH00339, WHH00340, WHH00341,WHH00342, WHH00343, WHH00344, WHH00345, WHH00347, WHH00349, WHH00351, WHH00352, WHH00357, WHH00359,WHH00361, WHH00362, WHH00365, WHH00366, WHH00367, WHH00368, WHH00369, WHH00370, WHH00371,WHH00373, WHH00374, WHH00375, WHH00376, WHH00377, WHH00378, WHH00379, WHH00381, WHH00382, WHH00389, WHH00390,WHH00391, WHH00392, WHH00393, WHH00394, WHH00395, WHH00396, WHH00397, WHH00403, WHH00408, WHH00409,WHH00411, WHH00412, WHH00420
Engine Arrangement 331-8966: MHM00185, MHM00239
Engine Arrangement 334-8175: FHS00343, FHS00345
Engine Arrangement 334-8177: MHM00240, MHM00246
Engine Arrangement 350-7731: FHS00342, FHS00344, FHS00373, FHS00376

C27
Engine Arrangement 318-0381: PHB00108
Engine Arrangement 318-0382: NHG00108
Engine Arrangement 334-8171: NHG00204
Engine Arrangement 359-6431: JHM00166
Engine Arrangement 380-2453: NHT00129

If necessary, rework the engine per the Affected Product Action Required.

 
 
****Affected Product****
This program applies only if the Affected Product is equipped with a serial number of a Service Replacement Engine that is listed in the Parts Stock Action Required.

If an incorrect venturi tube has been identified during inspection, venturi tube will need to be replaced with:

C27 machine engines require a 364-6368 Venturi.
C32 machine engines require a 3655470/">365-5470 Venturi.

Refer to the Disassembly and Assembly Manual for machine/engine being reworked, for the correct remove and install procedure. To obtain label utilize Special Instruction, M0071966 for directions. Once all work has been completed adhere label FMT 6127 to the engine.

Image 1)Provides representation of general area that venturi is located.
Image 2)Provides detailed view for the specific area that part number will be located.
Image 3) Provides location of label placement and CAT web address to
obtain label.
Image1
Image2
Image3

SERVICE CLAIM ALLOWANCES

****Parts Stock****

Submit one claim for the engine(s) reworked in dealer parts stock. Include the Engine Serial Number(s) in the claim story.
1.5 hours are allowed and the parts listed in the Parts Needed are allowed for each engine that was reworked.

 
 
****Affected Product****
Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
0-30000 hrs,
0-60 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 1.0-hour job
Additional 6 hours are allowed to replace the ventrui, in chassis.

The service replacement engine serial number must be included in the claim.



PARTS DISPOSITION

****Parts Stock****
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.

****Affected Product****
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.

Caterpillar Information System:

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