Swing Drive - Disassemble
Disassembly Procedure
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Required Tools     | |||
---|---|---|---|
Tool     | Part Number     | Part Description     | Qty     |
A     | 1P-2420     | Transmission Repair Stand     | 1     |
Start By:
- Remove the swing drive. Refer to Disassembly and Assembly, "Swing Drive - Remove and Install" in this manual.
- Fasten the swing drive to Tooling (A), as shown. The weight of the swing drive is approximately 115 kg (250 lb).
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Illustration 1 | g00363532 |
- Remove sun gear (1) from the carrier assembly.
- Remove O-ring seal (2) from the ring gear.
- Remove carrier assembly (3) from ring gear (4) .
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Illustration 2 | g00363572 |
- Use the following procedure to disassemble carrier assembly (3) .
- Drive spring pin (5) into planetary shaft (6) with a hammer and a punch.
- Remove planetary shaft (6), two thrust washers (8) and planetary gear (7) from the carrier.
- Remove bearing (9) from the planetary gear.
- Remove spring pin (5) from planetary shaft (6) with a hammer and a punch.
- Repeat Steps 5.a through 5.d in order to remove the other two planetary gears from the carrier.
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Illustration 3 | g00363573 |
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Illustration 4 | g00363574 |
- Remove sun gear (10) from the carrier assembly. Remove retaining ring (11) from the sun gear.
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Illustration 5 | g00363672 |
- Use a soft faced hammer to break the seal between the ring gear (4) and the swing drive housing. Remove ring gear (4) from the swing drive housing.
- Remove O-ring seal (13) from the swing drive housing.
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Illustration 6 | g00363674 |
- Remove bolt (12) from the pinion shaft.
- Remove nine bolts (14) and the washers that hold cage (15) to the swing drive housing. Remove the cage from the swing drive housing.
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Illustration 7 | g00363675 |
This is the bottom view of the swing drive housing. |
- Remove lip type seal (16) from cage (15) .
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Illustration 8 | g00363676 |
- Put the swing drive housing in a press, as shown. The combined weight of the swing drive housing, pinion shaft, bearings and carrier assembly is approximately 95 kg (210 lb).
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Illustration 9 | g00363677 |
- Support the bottom of the pinion shaft with wood blocks. Carefully press the pinion shaft and bearings out of carrier assembly (17) and the swing drive housing.
- Remove carrier assembly (17) from the swing drive housing.
- Use the following procedure to disassemble the carrier assembly (17) .
- Remove bearing cone (18) from the carrier.
- Drive spring pin (20) into planetary shaft (19) with a hammer and a punch.
- Remove planetary shaft (19), two thrust washers (22) and planetary gear (21) from the carrier.
- Remove bearing (23) from the planetary gear.
- Remove spring pin (20) from planetary shaft (19) with a hammer and a punch.
- Repeat Steps 15.b through 15.e in order to remove the other two planetary gears from the carrier.
- Remove retainer (24) from the carrier.
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Illustration 10 | g00363678 |
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Illustration 11 | g00363679 |
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Illustration 12 | g00363680 |
- Remove spacers (25) and (26) from the pinion shaft.
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Illustration 13 | g00363681 |
- Use a press to remove pinion shaft (28) from bearing cone (29) and spacer (30) .
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Illustration 14 | g00363682 |
- Remove spring pin (27) from the end of the pinion shaft.
- Remove bearing cups (31) and (32) from the swing drive housing.
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Illustration 15 | g00363683 |
- Remove drain tube (33) from the swing drive housing. The weight of the swing drive housing is approximately 52 kg (115 lb).
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