G3500 Engines Caterpillar


Exhaust Elbow - Remove and Install

Usage:

G3516 4EK

Removal Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
138-7573  Link Bracket 


NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.



NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, PERJ1017, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products.

Dispose of all fluids according to local regulations and mandates.


  1. Turn the engine control switch to the OFF/RESET position.

  2. Drain the coolant from the cooling system into a suitable container for storage or disposal. Refer to Operation and Maintenance Manual, "Cooling System Coolant - Change".


    Illustration 1g01282266

  3. Attach Tooling (A) and a suitable lifting device to exhaust elbow (1). The weight of exhaust elbow (1) is approximately 36 kg (80 lb).


    Illustration 2g01251046

  4. Disconnect tube assembly (4) from exhaust elbow (1).

  5. Remove bolts (2) and bolts (3).


    Illustration 3g01251048

  6. Disconnect tube assembly (5) from the exhaust elbow and the exhaust bypass.


    Illustration 4g01281057

  7. Disconnect tube assembly (7) and tube assembly (9) from the exhaust bypass.

  8. Remove tube assembly (6) from exhaust elbow (1).

  9. Remove bolts (8).

  10. Remove exhaust elbow (1) and the gaskets from the engine.

Installation Procedure

Table 2
Required Tools 
Tool  Part Number  Part Description  Qty 
138-7573  Link Bracket 


NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.




    Illustration 5g01282266

  1. Attach Tooling (A) and a suitable lifting device to exhaust elbow (1). The weight of exhaust elbow (1) is approximately 36 kg (80 lb). Place the gaskets and exhaust elbow (1) in position.


    Illustration 6g01281057

  2. Install bolts (8).

  3. Install tube assembly (6) on exhaust elbow (1).

  4. Connect tube assembly (9) and tube assembly (7) to the exhaust bypass.


    Illustration 7g01251048

  5. Connect tube assembly (5) to the exhaust elbow and the exhaust bypass.


    Illustration 8g01251046

  6. Ensure that the gaskets between the adapters and the exhaust elbow are positioned correctly. Install bolts (2) and bolts (3).

  7. Connect tube assembly (4) to exhaust elbow (1).

  8. Fill the cooling system to the correct level with coolant. Refer to Operation and Maintenance Manual, "Cooling System Coolant - Change".

  9. Turn the engine control switch to the AUTO or START position.

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