G3500 Engines Caterpillar


Water Temperature Regulators - Remove

Usage:

G3508 2TJ

Removal Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
138-7573  Link Bracket 


NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.



NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, PERJ1017, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products.

Dispose of all fluids according to local regulations and mandates.


  1. Drain the coolant from the cooling system into a suitable container for storage or disposal. Refer to Operation and Maintenance Manual, "Cooling System Coolant - Change".


    Illustration 1g01251848
    Typical example

  2. Remove the bolts from retainers (2) and (6).

  3. Remove the bolts from support bracket (4).

  4. Remove tube (5) and the O-ring seals.

  5. Remove the bolts from elbow (1). Remove elbow (1) and the gasket.

  6. Disconnect the harness assembly from pressure sensor (3). Remove the bolts from pressure sensor (3). Remove pressure sensor (3).


    Illustration 2g00593655
    Typical example

  7. Remove mounting straps (7) and (9) that hold the water temperature regulator housing to the engine oil filter housing. Remove plate (8) from the engine oil filter housing.


    Illustration 3g01251850
    Typical example

  8. Attach Tooling (A) and a suitable lifting device to water temperature regulator housing (12). The weight of water temperature regulator housing (12) is approximately 59 kg (130 lb).

  9. Remove bolts (11) and water temperature regulator housing (12) from exhaust manifold (13).

  10. Remove the O-ring seals from water temperature regulator housing (12).

  11. Remove regulator housing (10) from water temperature regulator housing (12).


    Illustration 4g01251884
    Typical example

  12. Remove water temperature regulators (14) from regulator housing (10).

  13. Remove the valve assembly and the seals, if necessary.

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