PRODUCT SUPPORT PROGRAM FOR REWORKING THE CAB HARNESS ON CERTAIN E AND F SERIES EXCAVATORS Caterpillar


PRODUCT SUPPORT PROGRAM FOR REWORKING THE CAB HARNESS ON CERTAIN E AND F SERIES EXCAVATORS

Usage:

TEBE5597-01

31Jan2017
(Revised 27Apr2017)


O-48

 

Before/After

  
  

PRODUCT SUPPORT PROGRAM FOR REWORKING THE CAB HARNESS ON CERTAIN E AND F SERIES EXCAVATORS

1408
PS45372
NOTE:

Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.

NOTE:

This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS45372" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.

 
NOTE:

This Revised Service Letter replaces the 31Jan2017 Service Letter. Changes have been made to the Affected Product.


TERMINATION DATE

31Jan2019

PROBLEM

The existing cab harness can interfere with the ECM on certain E and F Series Excavators. If the existing cab harness interferes with ECM, it can short or open the circuit.

AFFECTED PRODUCT

Model Identification Number
*******Group  1*******
320E  SHX00154-00163
320E L  NAZ00149-00162, 164, 167-169, 171-173, 176-177, 179, 183-190, 192, 194-209, 211-212, 214-224, 226-234, 236-321, 323-364, 366-367, 369-371, 374, 377-388, 390-391, 393-397, 399-405, 409-414, 416-442, 444-452, 454, 456-484, 486-532, 534-542, 544, 546-645, 647-684, 686, 688-724, 726-757, 759-780, 782-814, 817-822, 824-826, 828-829, 835-839, 842-854, 856-861, 863-955, 957-968, 970-979, 981-1049, 1051-1077, 1079-1080, 1082-1150, 1152-1167, 1169-1174, 1176-1210, 1212-1514, 1516-1578, 1580-1581, 1583-1584, 1586-1587, 1590-1844, 1846-2018, 2020-2027, 2029-2310, 2312-2405, 2407-2444, 2446-2451, 2454-2560, 2562-2565, 2567-2569, 2571-2636
320E LN  DFG00187-00233
320E LRR  PNL00158-00200, 202-374, 376-406, 408-667
320F L  NHD00115-00120, 122-123, 125-141, 143-144, 147, 158-159, 161-162, 166-178, 180-182, 184-186, 189-204, 206-208, 213, 215-218, 222-223, 225-231, 235, 237-244, 246, 248-267, 269-270, 275-279
323E L  RAP00143-00145, 147-190, 192-193, 195-274, 276-297, 299-320, 323-352, 354-460, 462-648, 650-691, 693-822, 824-1139
323E LN  TDW00150-00153, 155-157, 160-176, 178-197, 199-220, 222-342, 344-637
323E SA  YRP00135-00230, 232-234, 236-318
323F L KBY00152-00248, 251-252

PLB00163-00215, 217-247
323F LN  YEC00187-00188
324E L  TLF00108-00141, 143-152, 154-306, 308-342, 344-523
324E LN  LDG00175, 177-682
325F LCR  YCA00134-00233, 235-271, 273-328, 330-344, 346-347, 349-354, 357-367, 369, 371, 374-383
326F L  XFK00190-00200, 202-216, 220-222, 224-226, 228-241, 243, 245-259, 261-271
326F LN  HCJ00121-00123, 125-187, 189
329E L  TST00251-00381, 383-394, 396-791, 793-796, 798-884
329E LN  RLD00101-00120, 122-241, 243-244, 246-301, 303-371, 373-396, 398-492, 494-563, 565-789
329E OEM K2L00103, 115-116, 119-123, 125-130, 132-133, 136, 145-146

KNR00152-00153, 155
330F L HBT00129-00131, 135, 137

WBA00111-00277, 279-302, 304-310, 312, 315
330F L OEM  B3300102
330F LN JFR00172-00174, 182-190

LBN00171-00223, 225-235, 237-252, 254-319, 321-342, 347-365, 368, 370, 372-376, 380-382
330F LN OEM  LNX00101-00107
335F  KNE00296-00297, 323, 340, 344, 347, 387, 389, 399, 418-422, 428, 433, 436-437, 461, 476-477, 483, 513, 522, 531, 535, 569, 571-572, 603-604, 606-607, 609, 612, 620, 629, 637, 660, 684, 692, 718, 731, 740, 755, 767
336E HVG UHD OEM  RBS00171-00172
336E L  YCE00191-00201, 204-205, 210-216, 222-226, 228-246, 248-262, 265, 267, 269-271, 273-276, 278, 281-283, 285-362, 365-369, 373, 381-386, 390-391, 437, 453, 495, 512-513, 522-524, 528-588, 590-780
336E L H GNY00123-00131

RZA00189, 202, 212, 278, 320, 324-329, 335, 386, 391, 415, 418, 420, 422-438, 442-444, 451-452, 455-456, 461-462, 521, 537, 605, 607, 609, 612, 614, 624, 662, 668, 674, 715, 721-723, 727, 731, 736, 740, 744, 778, 784, 789, 795, 801, 857-858, 866, 881-882, 906, 991-1001, 1004, 1007-1011, 1013, 1015, 1019, 1025-1028, 1031, 1034-1035, 1037-1046, 1048-1051
336E L OEM DSZ00201-00203

T3Z00202, 205-206, 211, 224, 227, 241, 254
336E L UHD OEM  PCE00211
336E LN  TMZ00221-00222, 224, 233, 235-247, 249-250, 253-279, 281-439
336E LN H  SSL00145, 147-183
336F L NBS00231-00398, 400-402, 408-409, 411, 413-420, 422-426, 430-439, 441-443, 445, 447-451, 455, 458, 461-462, 465-467, 470

RKB00944-00945, 975, 995, 1010

WTZ00152-00250

ZBJ00141-00149
336F L H KGH00160

LTP00196-00228, 230-266, 280-296, 10001-10002
336F L OEM  B3500101-00102, 104-105, 107
336F LN DKF00121-00123

KFT00261-00308

LJY00131-00132, 134-136

RBC00191-00254, 256-322, 330-331, 334, 336
336F LN H  MTW00164-00178
336F LNXE  YBH00121-00146, 148, 155, 166-169, 10001
336F LXE  DFY00155, 163-164, 186, 188-189, 192-193, 195-197, 202-207, 209-210, 213, 215-216, 218-223, 225-232
340F EAR00251-00303

WBX00131

YBF00261-00271
349E HVG UHD OEM  JAE00122
349E L KFX00141-00142, 145-172, 174-192, 194-231, 233-248, 250-277, 279-344, 346-390, 392, 395-414, 426-680, 682-702

MZW00211-00220
349E OEM FKF00101, 103-105

S3P00203
352F  XAL00121-00128
352F (VG) KBP00201-00246, 248-440, 442-444, 446-451, 454

NDC00206, 215
352F XE-VG MDR00189

SD200201-00228
374F AP400231-00233, 235-239, 241-242

AT200148-00160

MFL00209, 212-218, 225-226, 228-229, 232-234, 238-239, 244, 246-247, 255-256, 260-268, 271, 276, 278-281, 283-286, 289-290, 10007

NFJ00121, 124-125, 129-132, 137-139, 141-144, 152-165, 167-168, 10003-10010
374F L DNM00201-00203, 206, 213, 217, 220, 225, 231, 234, 239, 244, 248-249, 259-260, 262-266, 276, 278, 292, 296, 298-301, 307-308, 311, 327, 334, 337, 344, 353-358, 361, 363-364, 366-367, 370, 375, 378, 380-383, 392, 396, 401-404, 407, 412, 415-417, 419-422, 424, 426, 428-432, 441, 451-452, 454-456, 459, 461-463, 468-470, 472, 474, 479, 485-488, 493, 498, 500

EBF00111-00113
390F GAY00161-00164, 166-170, 173-177, 179-180, 182, 187, 193-196, 202-205, 207-212, 215-216, 218, 221, 10006, 10012

HJD00231-00235, 237

HSM00282-00283, 285, 287-295, 298, 300, 304-306

TYE00131-00223
390F L FEH00211, 213

MGF00151-00152, 154, 156, 160, 166, 171, 182, 203, 222, 225, 227-230, 235, 246, 248-250, 257, 263-265, 268, 270, 273, 275, 280-281, 286, 304, 310, 313, 316, 322, 334, 338, 341, 344, 348, 354
390F L OEM  N6400102
390F MH OEM  B3700101-00103, 105
390F OEM  PT700101-00102
*******Group  2*******
312E  PZL00136-00137, 139-141, 143-147, 149-155, 157-161, 163-164, 166, 168, 170-172, 174-178, 181-185, 187-189, 192-195, 198, 201, 204-212, 214-217, 219-224, 226-231, 234-248, 250-256, 260-261, 263-273, 275-288, 290-311, 313-327, 329-335, 337, 340-345, 347-383, 385-388, 390, 393-405, 407-410, 412-418, 420-434, 437-471, 474-497, 499-510, 512-517, 519-546, 550-566, 568, 570-587, 589-600, 602-612, 614-621, 623, 625, 627-636, 638-664, 666-682, 684-690, 692-702, 704-709, 711-713, 717-720, 722-724, 726-727, 729, 731-736, 738-753, 756, 758, 760-782, 784-793, 795, 797, 799-810, 812-851, 854, 856-894, 900-910, 912-914, 916-919, 922, 924-930, 934-961, 963-996
312E L  WEY00162-00224, 227-304, 306-329, 331-333, 335-399, 401-450, 452-455, 457, 459-500, 502-505, 507-526, 530, 532-535, 538-549, 552-559, 561-564, 566, 568-573, 575-580, 588-601, 603-625, 630-646, 648-654, 656, 658-659, 661-663, 665-668, 670, 673-680, 682, 685-686, 689-695, 700, 704-711, 713, 715-720, 722-725, 727-729, 731-744, 746-764, 769-770, 773-807, 809-822, 824, 826-827, 829-830, 833-847, 849-852
313F L  PRG00169-00176, 179, 185-187, 197-198, 207, 209-210, 218-225, 227-231, 235, 237-241
316E L  YZZ00114-00193, 195-350, 352-354, 356-360, 363-375, 377-391, 393-397, 402-403, 409-426, 429, 431-433, 435-439, 441-445, 447-461, 464-469, 471-482, 485-509, 511-514, 516-520, 524-526
316F L  ECZ00159-00164, 170-171, 173-175, 181, 183, 185, 187-188
318E L  DZF00123-00175, 177-243, 246-296, 298-318, 320-338, 340-399
318F L  HCP00121-00140, 143-152

PARTS NEEDED

Qty

Part Number Description
*******Group 1*******
2 7K1181 STRAP-CABLE
1 2660982 GUARD
1 BULK_TERMINAL Procure Locally (QTY AS NEEDED)
1 BULK_TUBEHEATSHRINK Procure Locally (QTY AS NEEDED)
1 BULK_WIRE Procure Locally (QTY AS NEEDED)
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 7% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 2*******
2 7K1181 STRAP-CABLE
1 2660982 GUARD
1 BULK_TERMINAL Procure Locally (QTY AS NEEDED)
1 BULK_TUBEHEATSHRINK Procure Locally (QTY AS NEEDED)
1 BULK_WIRE Procure Locally (QTY AS NEEDED)
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 7% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.


ACTION REQUIRED

Update the harness routing. Repair the cab harness if damaged. Refer to the attached Rework Procedure.

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 1*******
0-5000 hrs,
0-60 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 2.0-hour job for Group 1

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 2*******
0-4000 hrs,
0-48 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 2.0-hour job for Group 2



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 


Rework Procedure


 
1. If the cab harness had been damaged, cut off the damaged portion of the wire.
 
2. Add new wire on to the cut portion by splicing. Refer to Image1.2.1 for an example of splicing.

NOTE: All the wires must be in touch to each other on splicing. No open circuit is allowed.

NOTE: Metal parts must be isolated on splicing. No short circuit is allowed.
Image1.2.1
 
3. Change the direction of the clip by 180 degrees. Refer to Image1.3.1.
Image1.3.1
 
4. Adjust the cable straps to update the harness routing to provide enough clearance between the harness and ECM. Refer to Image1.4.1.
Image1.4.1
 
5. Install new 266-0982 Guard. Tie the guard on the harness with two 7K-1181 Cable Straps. Refer to Image1.5.1.
Image1.5.1
 
 

Caterpillar Information System:

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