PRODUCT SUPPORT PROGRAM FOR REPLACEMENT OF THE 340-6775 FUEL FILTER TUBE AND THE 198-8645 FUMES DISPOSAL HOSE ON CERTAIN 320D, 320D L, AND 320D GC EXCAVATORS Caterpillar


PRODUCT SUPPORT PROGRAM FOR REPLACEMENT OF THE 340-6775 FUEL FILTER TUBE AND THE 198-8645 FUMES DISPOSAL HOSE ON CERTAIN 320D, 320D L, AND 320D GC EXCAVATORS

Usage:

TEBE0280-01

03Dec2013
(Revised 04Feb2015)


U-595
A-408
D-486
O-496

 

Before/After

  
  

PRODUCT SUPPORT PROGRAM FOR REPLACEMENT OF THE 3406775/">340-6775 FUEL FILTER TUBE AND THE 1988645/">198-8645 FUMES DISPOSAL HOSE ON CERTAIN 320D, 320D L, AND 320D GC EXCAVATORS

1274 1107
PS44103
NOTE:

Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.

NOTE:

This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS44103" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.

 
NOTE:

This Revised Service Letter replaces the 03Dec2013 Service Letter. Changes have been made to the Affected Product.


TERMINATION DATE

31Dec2015

PROBLEM

The 3406775/">340-6775 Fuel Filter Tube and the 1988645/">198-8645 Fumes Disposal Hose may fail due to rubbing on certain 320D, 320D L, and 320D GC Excavators. The routing of the 1988645/">198-8645 Fumes Disposal Hose slightly rubs against the 3406775/">340-6775 Fuel Filter Tube. This rubbing will cause the 3406775/">340-6775 Fuel Filter Tube to be worn and leak fuel.

AFFECTED PRODUCT

Model Identification Number
320D  MZD00179-01328, 1332-1388, 1391, 1394, 1396, 1398-1485, 1873-1884, 1886-1894
320D GC  JZA00232-00537, 539-787, 789-796, 798-801, 803-805, 807, 809, 812-818, 825, 829, 832, 840-842, 844, 846, 848, 852-853, 858, 861-862, 864-865, 867, 870, 872, 876, 880-881, 911
320D L  KZF00121-00232
323D L  NZF00163-00322, 324-340, 343-530, 533, 536, 539, 543-546, 548, 554-556, 559-756, 758-773, 793, 812-831, 842-851, 854-862, 903, 918, 923-924, 939, 953, 969, 1037-1058

PARTS NEEDED

Qty

Part Number Description
1 3S2093 STRAP-CABLE
1 5P4116 WASHER-HARD
1 8T6870 BOLT-HEX HEAD
1 1988645 HOSE
1 2667379 STRAP-CABLE
1 3406775 TUBE-FUEL FILTER
1 3815786 SPACER
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 7% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.


ACTION REQUIRED

The 3406775/">340-6775 Fuel Filter Tube and the 1988645/">198-8645 Fumes Disposal Hose need to be replaced by the same part numbers. Re-route the new 3406775/">340-6775 Fuel Filter Tube and the 1988645/">198-8645 Fumes Disposal Hose following the Rework Procedure below.

1. Remove the current 201-1029 Spacer and 6I-1090 Flange Head Bolt. Support the new 1988645/">198-8645 Fumes Disposal Hose with a new 381-5786 Spacer, 8T-6870 Hex Head Bolt, and 5P-4116 Hard Washer. Tighten the new 8T-6870 Hex Head Bolt to a specified torque of 28 +/- 7 N.m. Refer to Image1.

2. The new 1988645/">198-8645 Fumes Disposal Hose should be tied to the 3406775/">340-6775 Fuel Filter Tube with one new 266-7379 Cable Strap and one 3S-2093 Cable Strap. Refer to Image1.

Note: Do not allow the new 1988645/">198-8645 Fumes Disposal Hose and the new 3406775/">340-6775 Fuel Filter Tube to rub against each other. Ensure that there are no sharp corners at each cable strap cutting edge.
Image1

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
0-5000 hrs,
0-60 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 2.0-hour job



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 

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