785G IV Off-Highway Truck Field Assembly Caterpillar

Introduction

This Field Assembly Manual contains the assembly and installation procedures that are required to assemble the 785G (S/N: RTL1-Up) and Off-Highway Trucks.

Reference: Special Instruction, SEHS0049, "Commissioning Procedure for the 785G Off-Highway Truck" to perform the commissioning procedures.

Reference: Operation and Maintenance Manual, SEBU9116, "785G Off-Highway Truck"

Reference: Parts Manual, M0065230

Reference: Testing and Adjusting, UENR2507, "Cat® Detect Object Detection System", "Object Detection Sensor - Calibrate" and Testing and Adjusting, UENR2507, "Cat® Detect Object Detection System", "Object Detection Sensor - Adjust" or Testing and Adjusting, KENR8668, "Cat® Detect Object Detection System", "Object Detection Sensor - Calibrate" and Testing and Adjusting, KENR8668, "Cat® Detect Object Detection System", "Object Detection Sensor - Adjust"

Reference: Testing and Adjusting, UENR3601, "Cat® Detect 12 Radar Object Detection System"

Reference: Special Instruction, SEHS9411, "Servicing the Suspension Cylinders for Off-Highway Trucks"

Reference: Special Instruction, REHS1841, "General Welding Procedures"

Reference: Special Instruction, SEHS7633, "Battery Maintenance Procedure"

Reference: UENR4724, "785G Off-Highway Truck VIMS and Truck Payload Measurement System"

Reference: Systems Operation, RENR2223, "Oil Renewal System"

Reference: UENR4718, "785G Off-Highway Truck Information Display"

Reference: , M0073523, "3512E Tier 4 Final Engines for 785G Off-Highway Trucks"

Reference: Special Instruction, REHS5171, "Guidelines for Routing and Installing Wire Harness Assemblies"

Reference: Special Instruction, SEBU6250, "Caterpillar Machine Fluids Recommendations"

Reference: , SEBU7373, "Product Link 101"

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Do not attempt to assemble this machine until you read and you understand the assembly instructions. Improper assembly procedures could result in injury or death.

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Personal injury or death can result from improper lifting or blocking. When a hoist or jack is used to lift any part or component, stand clear of the area. Be sure the hoist or jack has the correct capacity to lift a component. Install blocks or stands before performance of any work under a heavy component. Approximate weights of the components are shown. Clean all surfaces where parts are to be installed.

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The space between the body and the frame becomes a zero clearance area when the body is lowered. Failure to install the retaining cable can result in injury or death to personnel working in this area.

Do not perform any procedures in this publication or order any parts until you have read and understand the information that is contained in this publication.