Flywheel Housing Failures Caterpillar


Flywheel Housing Failures

Usage:

ENGINES3126B (8YL, CKM, 7AS, 9SZ) TRUCK ENGINES

Problem:

There have been several reports of flywheel housing failures on 3126B Engines. The majority of these failures have been occurring on single axle tractors with one-piece drive shafts [approximately 177.8 cm (70 in) in length] and unsupported transmissions. In several of the cases, the driveshaft has been tested and found to be out of balance (outside of OE specifications). This imbalance causes high stress at the joint between the flywheel housing and transmission. Failure can result in one or both of these components.

Symptoms of an out-of-balance drive shaft include:

*Cab/Chassis vibration
*Flywheel housing cracks
*Transmission bell housing cracks
*Oil Leaks

Solution:

If any of the above symptoms are experienced, especially if repeated failures have occurred in trucks/fleets, follow these steps:

1. Contact your local Caterpillar Service Representative and/OEM Representative.
2. Have the drive shaft analyzed for balance at a certified shop.
3. The Dealer Technical Communicator should call the 3100 Product Analyst at 1-800-447-4986 with the following information and further instructions for a possible parts return request:
a) Truck Manufacturer and Model
b) Truck VIN number
c) Engine serial number
d) Transmission make and model
e) Transmission supported (YES/NO)
f) Number of drive shafts (i.e. 1, 2, or 3)
g) Axle ratio
h) The applications of the truck
i) Location of truck
j) Mileage/Hours
k) Dealer Code and Dealer Name
l) Dealer Contact Name and Phone Number

NOTE: It is important that the OEM Service Representative be involved to help resolve these issues when a driveline imbalance has been proven.

COPYRIGHT 2001 CATERPILLAR ALL RIGHTS RESERVED

Caterpillar Information System:

Incorrect Assembly Instructions For Rod Seals In Hydraulic Cylinders Incorrect Assembly Instructions For Rod Seals In Hydraulic Cylinders
BRIDGE RECTIFIER TEST BRIDGE RECTIFIER TEST
Air Pipe Between The Turbocharger Air Outlet And The Aftercooler Air Inlet Air Pipe Between The Turbocharger Air Outlet And The Aftercooler Air Inlet
A Starting Problem May Be A Result Of A Fuel Tank And Base Group Problem A Starting Problem May Be A Result Of A Fuel Tank And Base Group Problem
Engine To Engine Wiring Harness Engine To Engine Wiring Harness
Engine Oil Cooler Engine Oil Cooler
Paralleling Generators To Utility Substations Paralleling Generators To Utility Substations
3306/3406 Correction of �Overspeed at Start-up� complaint on standby generator set engines 3306/3406 Correction of �Overspeed at Start-up� complaint on standby generator set engines
Slow Acceleration Slow Acceleration
Loss Of The Desired Speed Signal During Earth Fault Test Loss Of The Desired Speed Signal During Earth Fault Test
1495-2 Diagnostic Codes May Become Active After Flashing The Latest 3500B Software 1495-2 Diagnostic Codes May Become Active After Flashing The Latest 3500B Software
Push Rod Wear Push Rod Wear
168-7823 Time Delay Relay In The Engine Supervisory System (ESS) 168-7823 Time Delay Relay In The Engine Supervisory System (ESS)
Slow Vessel Mode (550 RPM) Slow Vessel Mode (550 RPM)
Air Inlet Heater Air Inlet Heater
3500B Engines That Are Used On EPG Applications And Have An Emergency Stop Box Are Wired Incorrectly 3500B Engines That Are Used On EPG Applications And Have An Emergency Stop Box Are Wired Incorrectly
Lack Of Power, Engine Speed Does Not Return To Rated Or High Idle Speed Lack Of Power, Engine Speed Does Not Return To Rated Or High Idle Speed
Air Inlet Heater Air Inlet Heater
Low Level Leakage Experienced With The New Caterpillar Yellow Rod Seals Low Level Leakage Experienced With The New Caterpillar Yellow Rod Seals
Lack Of Power, Engine Speed Does Not Return To Rated Or High Idle Speed Lack Of Power, Engine Speed Does Not Return To Rated Or High Idle Speed
Software Update Software Update
An Improperly Vented Aftercooler May Force Coolant Out Of The Radiator Overflow Tube An Improperly Vented Aftercooler May Force Coolant Out Of The Radiator Overflow Tube
Power Transformer Failures Due to Overburden of the Medium Voltage Power Transformers Power Transformer Failures Due to Overburden of the Medium Voltage Power Transformers
Aftercooler Condensate Drains Aftercooler Condensate Drains
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.