Rear Gear Group - Remove and Install
Removal Procedure
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| Required Tools | |||
|---|---|---|---|
| Tool | Part Number | Part Description | Qty |
| A | 1P-0520 | Driver Gp | 1 |
| B | 1P-0510 | Driver Gp | 1 |
Start By:
- Remove the flywheel and rear gear group.
- Remove bolts (1), retainer (2), and gear assembly (3) .
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| Illustration 1 | g01383883 |
- Use Tooling (A) to remove bushing (4) from gear assembly (3) .
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| Illustration 2 | g01383924 |
- Repeat Steps 1 and 2 for the opposite side.
- Remove bolts (5), adapter (6), and the O-ring seal.
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| Illustration 3 | g01383927 |
- Use Tooling (B) to remove bearing (7) from adapter assembly (6) .
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| Illustration 4 | g01384414 |
- Remove gear assembly (8) .
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| Illustration 5 | g01384424 |
- Remove cover (9) and the O-ring seal.
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| Illustration 6 | g01384430 |
- Use Tooling (B) to remove bearing (10) .
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| Illustration 7 | g01384432 |
- Repeat Steps 4 through 8 for the opposite side.
Installation Procedure
- Lower the temperature of bearing (10). Install bearing (10) to Dimension (B) and Dimension (C). Dimension (B) is the angle of the joint on bearing (10). Dimension (B) is 15° ± 1°. Dimension (C) is the distance from bearing (10) to the end of the bore. Dimension (C) is 4.00 ± 0.50 mm (0.158 ± 0.020 inch).
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| Illustration 8 | g01384432 |
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| Illustration 9 | g01384692 |
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| Illustration 10 | g01384693 |
- Lower the temperature of bearing (10A). Install bearing (10A) to Dimension (D) and Dimension (E). Dimension (D) is the angle of the joint on bearing (10A). Dimension (D) is 15° ± 1°. Dimension (E) is the distance from bearing (10A) to the end of the bore. Dimension (E) is 4.00 ± 0.50 mm (0.158 ± 0.020 inch).
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| Illustration 11 | g01384714 |
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| Illustration 12 | g01384715 |
- Install the O-ring seal and cover (9) .
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| Illustration 13 | g01384430 |
- Install gear assembly (8). Make sure that oil passage plug (8A) is facing outward.
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| Illustration 14 | g01384783 |
- Lower the temperature of bearing (7). Install bearing (7) to Dimension (F) and Dimension (G). Dimension (F) is the angle of the joint on bearing (7). Dimension (F) is 15° ± 1°. Dimension (G) is the distance from bearing (7) to the end of the bore. Dimension (G) is 3.50 ± 0.50 mm (0.138 ± 0.020 inch).
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| Illustration 15 | g01384809 |
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| Illustration 16 | g01384831 |
- Install the O-ring seal, adapter assembly (6), and bolts (5) .
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| Illustration 17 | g01383927 |
- Repeat Steps 3 through 6 for the opposite side.
- Lower the temperature of bearing (4). Install bearing (4) into gear assembly (3). Be sure that each relief (H) in bearing (4) is within 2° of each relief in gear assembly (3) .
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| Illustration 18 | g01384996 |
- Install gear assembly (3), retainer (2), and bolts (1) .
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| Illustration 19 | g01383883 |
- Repeat Steps 8 and 9 for the opposite side.
End By: Install the flywheel and rear gear group.
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