R1600H Load Haul Dump Power Train Caterpillar


Electronic Control Module (ECM) - Replace

Usage:

R1600H 9SD

Introduction

Before the Power Train Electronic Control Module (ECM) is replaced, ensure that replacement is necessary. The Power Train ECM is seldom the cause of a diagnostic code. Always check that power is available to the Power Train ECM. Battery voltage is required from connector contacts 1, 39, 46 and 47 to ground connector contacts 13, 23, 26, 57 and 70 of the harness connector J1 for the Power Train ECM.

Procedure

  1. Move the disconnect switch and the key start switch to the OFF position.



    Illustration 1g03097296

    Location of Power Train ECM (behind covers)




    Illustration 2g03097297

    Power Train ECM (covers removed)

    (1) Power Train ECM

    (2) Harness




    Illustration 3g03097316

    Power Train ECM

    (3) Bolt

    (4) ConnectorJ1

    (5) ConnectorJ2




    Illustration 4g03097317

    (6) Screw

  1. Remove two screws (6) from connector J1 (4) and connector J2 (5). Disconnect harness (2) from Power Train ECM (1) .

  1. Remove four bolts (3) that hold Power Train ECM (1) .

  1. Remove Power Train ECM (1) .

  1. Install the new Power Train ECM. Install four bolts (3) .

    Note: Make sure that the replacement Power Train ECM is the correct part number.

  1. Connect harness (2) to the Power Train ECM. Install two screws (6) .

  1. Move the disconnect switch and the key start switch to the ON position.

  1. Load the software by flash programming the ECM.

    ReferenceFor information on loading the software refer to Troubleshooting, Testing, and Adjusting, "Electronic Control Module (ECM) - Flash Program".

Caterpillar Information System:

R1600H Load Haul Dump Power Train Electronic Control Module (ECM) - Flash Program
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