2012/07/31 Caterpillar


New Fluid Sampling Valve Is Now Used in the Hydraulic Oil Cooler Lines Group on 777G Off-Highway Trucks {1374, 5057}

Usage:

777G RDR
Off-Highway Truck:
777G (S/N: T5A1-UP; TNM1-UP; RDR1-UP; T4Y1-UP)

ReferenceOperation and Maintenance Manual, SEBU9007, "System Pressure Release".

Description of Change: The new fluid sampling valve has been added to the hydraulic oil cooler lines group for taking hoist and brake hydraulic oil samples. The addition of oil sampling port will improve the serviceability.

Adaptable To: The new parts are updated in the 309-1339 Hydraulic Oil Cooler Lines Gp that are required to add hydraulic oil sample port.

The parts that are listed in Table 1 are part of 309-1339 Hydraulic Oil Cooler Lines Gp in the 349-4812 Hydraulic Ar and 309-1363 Hydraulic Ar .

The updated 309-1339 Hydraulic Oil Cooler Lines Gp is effective in production with the machines RDR164-UP, TNM249-UP, T4Y126-UP and T5A102-UP.

Table 1
Required Parts for the Installation of the 8C-3446 Fluid Sampling Valve    
Item     Qty     Part Number     Description    
1     1     5P-9617     Adapter    
2     1     3J-1907     O-Ring Seal    
3     1     8C-3446     Fluid Sampling Valve    
4     1     3J-7354     O-Ring Seal    
5     1     8C-3451     Dust Cap    
Use the following procedure to install new fluid sampling valve for the machines RDR1-163, TNM1-248, T4Y1-125 and T5A1-101:


Illustration 1g02994229

Front bottom right view




Illustration 2g02994231

Detail of area A

    Note: Refer the above reference for information on releasing the system pressure.

  1. Remove the pressure tap from the flange (B) .

  1. Install adapter (1) and O-ring seal (2) onto flange (B) .

  1. Install fluid sampling valve (3), O-ring seal (4), and dust cap (5) onto adapter (1) as shown in Illustration 2.

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