2001/10/15 Caterpillar


Proper Adjustment of the Kickout Positioner Improves Reliability {5109, 5112}

Usage:

IT24F 4NN
Integrated Toolcarrier:
IT24F (S/N: 4NN1-UP; 6KN1-UP)
IT28G (S/N: 8CR1-UP; 9AR1-UP)
Wheel Loader:
914G (S/N: 7ZM1-UP; 9WM1-UP)
924F (S/N: 4YN1-UP; 5NN1-UP; 6MN1-UP; 7PN1-UP)
928G (S/N: 6XR1-UP; 7SR1-UP)

If a machine is ordered without an implement from the factory, the Kickout Positioner is adjusted to the approximate position for the standard implement. You need to readjust the kickout after the implement is installed.

Note: The readjustment should be entered as a "For Information Type" entry. The readjustment should not be entered as a "Defect".

Note: Improperly adjusted Kickout Positioners can cause damage to the following items: the kickout tube, the rod, the control and the magnet.

The adjustment should only be made to the 116-2025 Bucket Positioner Control or the 3E-7843 Position Control Gp .

In case Kickout Positioner problems occur due to a improper adjustment, use the following procedure in order to return the Kickout Positioner to the correct setting.

------ WARNING! ------

Use caution to avoid possible personal injury when adjusting the bucket positioner.

Stop the engine and lower all equipment to relieve the hydraulic pressure.

Engage the parking brake and block the tires to prevent sudden movement of the machine.

Keep unauthorized personnel off the machine.

----------------------



    Illustration 1g00831737

    The Kickout Positioner of the 914G Wheel Loader

    (A) 60 ± 5 mm (2.4 ± 0.2 inch)

    (B) 100 ± 5 mm (3.9 ± 0.2 inch)




    Illustration 2g00831746

    The Kickout Positioner of the 924F Wheel Loader

    (A) 35 mm (1.4 inch)

    (B) 90 mm (3.5 inch)




    Illustration 3g00831754

    The Kickout Positioner of the 928G Wheel Loader

    (A) 35 mm (1.4 inch)

    (B) 194 mm (7.6 inch)




    Illustration 4g00831783

    The Kickout Positioner of the IT24F Integrated Toolcarrier

    (A) The alignment of the tube and the cylinder head




    Illustration 5g00831806

    The Kickout Positioner of the IT28G Integrated Toolcarrier

    (B) 20 ± 5 mm (0.8 ± 0.2 inch)

  1. Park the machine on a level surface with the bucket on the ground.

  1. Check the position of the clamp assembly, the rod, and the tube. If necessary, adjust the tube or the clamp assembly.

    • Refer to Illustration 1 for the 914G Wheel Loader.

    • Refer to Illustration 2 for the 924F Wheel Loader.

    • Refer to Illustration 3 for the 928G Wheel Loader.

    • Refer to Illustration 4 for the IT24F Integrated Toolcarrier.

    • Refer to Illustration 5 for the IT28G Integrated Toolcarrier.




    Illustration 6g00392409

    914G Wheel Loader

    (1) Bolts

    (2) Tube Assembly




    Illustration 7g00832276

    924F Wheel Loader

    (1) Bolts

    (2) Tube Assembly




    Illustration 8g00101772

    928G Wheel Loader

    (1) Bolts

    (2) Tube Assembly

    (3) Orange Light




    Illustration 9g00832958

    IT24F Integrated Toolcarrier

    The bucket control is located closest to the implement. The control for the fork is located closest to the cab.

    (1) Bolts

    (2) Tube Assembly




    Illustration 10g00104120

    IT28G Integrated Toolcarrier

    The bucket control is located closest to the implement. The control for the fork is located closest to the cab.

    (1) Bolts

    (2) Tube Assembly

    (3) Orange Light

  1. Adjust the control to the correct position in order to obtain the correct kickout angle. Loosen the bolts and loosen the kickout control.

    Note: One control is for the bucket and one control is for the fork on the Integrated Toolcarrier.

    • Refer to Illustration 6 for the 914G Wheel Loader. Also, refer to Operation and Maintenance Manual, SEBU6868, "Operation Section", "Bucket Positioner" for the adjustment procedure.

    • Refer to Illustration 7 for the 924F Wheel Loader. Also, refer to Operation and Maintenance Manual, SEBU6832, "Operation Section", "Bucket Positioner" for the adjustment procedure.

    • Refer to Illustration 8 for the 928G Wheel Loader. Also, refer to Operation and Maintenance Manual, SEBU7015, "Operation Section", "Bucket Positioner" for the adjustment procedure.

    • Refer to Illustration 9 for the IT24F Integrated Toolcarrier. Also, refer to Operation and Maintenance Manual, SEBU6833, "Operation Section", "Attachment Positioner" for the adjustment procedure.

    • Refer to Illustration 10 for the IT28G Integrated Toolcarrier. Also, refer to Operation and Maintenance Manual, SEBU7020, "Operation Section", "Attachment Positioner Control" for the adjustment procedure.

  1. Check the machine at high idle. Make any final adjustments.

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