TH62, TH63, TH82 and TH83 Telehandlers Power Train Caterpillar


Differential Lock Control

Usage:

TH82 3JN
The action of the differential can cause the drive to be lost in adverse ground conditions if the resistance under one wheel is low. In these circumstances, all the drive will be transfered to the wheel with the least resistance. For example, if one wheel sinks into soft ground all drive may be transfered to the opposite wheel which will spin due to having a lower resistance.

The differential for the front axle has an arrangement which allows the differential to be locked and the mechanism enables the axle shafts of the universal joints to be locked together. Both wheels can then rotate at the same speed and torque regardless of different ground resistance between the wheels.




Illustration 1g00726964

Differential Lock Control Switch

The differential lock is controlled by a two-position spring return switch that is located on the instrument panel of the machine. The differential lock is engaged by oil pressure when the switch is held down. The differential lock is disengaged by spring force when the switch is released.




Illustration 2g00726965

Solenoid Control Valve for Differential Lock (Earlier Machines)




Illustration 3g00726987

Solenoid Control Valve for Differential Lock (Later Machines)

The switch for the differential lock control operates a solenoid control valve. Supply to the solenoid control valve is from a pressure reducing valve that is located in the end section of the bank valve which controls the implement hydraulic system.




Illustration 4g00726966

Differential Lock

(1) Change selector

(2) Axle shaft (universal joint)

(3) Differential cover

(4) Axle shaft (universal joint)

(5) Spring

(6) Piston

(7) Lever

A dog clutch is formed via change selector (1) and differential cover (3). The change selector has six dog teeth that are formed onto the flange that is opposite the differential. The change selector is installed via splines onto axle shaft (2). The differential cover has six mating teeth that can engage with the six dog teeth of the change selector. The change selector can slide axially on the axle shaft and this allows engagement and disengagement of the dog clutch.

In normal operation, the differential is unlocked and the axle shafts (2) and (4) are free to rotate at different speeds. The wheel speed is governed by the resistance at the wheel.

In this condition, change selector (1) is offset to the left and clear of differential cover (3) by the force of spring (5) .

When the switch for the differential lock control is operated, the control solenoid valve is energized open and piston (6) is offset against the force of spring (5) by oil pressure. The piston moves lever (7) and change selector (1) to the right into contact with differential cover (3) and the mating teeth in the differential cover engage with the dog teeth of the change selector when the components are rotated.

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