2000/07/24 Caterpillar


An Improved Center Drive Shaft Is Now Available {3253}

Usage:

R1600 9EW
Load Haul Dump (LHD):
R1600 (PIN: 9EW)

Reference: Disassembly and Assembly, RENR4622 (9EP0562), "R1600 L.H.D. Power Train", "Remove and Install Drive Shaft"

Reference: Specifications, RENR4620 (9EP0559), "R1600 L.H.D. Power Train", "Drive Shaft Group"

Reference: Operation and Maintenance Manual, SEBU7322 (9EP0575), "R1600 L.H.D.", "Drive Shaft Universal Joints, Splines, and Bearings"

Description of Change: An improved center drive shaft is now available. The new center drive shaft has the following improvements: stronger spline, larger universal joints and manual spline lubrication.

Adaptable To: The new 9EP6865 Center Drive Shaft is effective with R1600 (PIN: 9EW874-UP). The new 9EP6865 Center Drive Shaft is adaptable to R1600 (PIN: 9EW1-873) by using the following procedure.

Table 1
Required Parts for R1600 (PIN: 9EW1-873)    
Item     Qty     Part Number     Description    
1     1     9EP6868     Yoke    
2     8     189-6123     Bolt    
3     1     9EP6865     Slip Joint Group    
4     1     9EP7606     Guard    
5     1     9EP6869     Yoke    

Procedure

  1. Remove the center drive shaft. Refer to Disassembly and Assembly, RENR4622 (9EP0562), "R1600 L.H.D. Power Train", "Remove and Install Drive Shaft".

    Note: Discard spacers from each end of the drive shaft, if equipped.




    Illustration 1g00726611

    (1) 9EP6868 Yoke

    (2) 189-6123 Bolt

    (3) 9EP6865 Slip Joint Group

    (4) 9EP7606 Guard

    (A) Transmission




    Illustration 2g00726612

    (5) 9EP6869 Yoke

  1. Remove the yoke assemblies and install a new 9EP6868 Yoke (1) and a new 9EP6869 Yoke (5). Refer to Illustrations 1 and 2 for the correct positions in order to install 9EP6868 Yoke (1) and 9EP6869 Yoke (5). For the correct torque value for the bolt, refer to Specifications, RENR4620 (9EP0559), "R1600 L.H.D. Power Train", "Drive Shaft Group".

  1. Install 9EP6865 Slip Joint Group (3) and 189-6123 Bolt (2). Refer to Illustration 1 for the correct installation. Refer to Specifications, RENR4620 (9EP0559), "R1600 L.H.D. Power Train", "Drive Shaft Group" for the correct alignment and torque values.

  1. Install a new 9EP7606 Guard (4) .

  1. Lubricate the drive shaft assembly. Refer to Operation and Maintenance Manual, SEBU7322 (9EP0575), "R1600 L.H.D.", "Drive Shaft Universal Joints, Splines, and Bearings".



    Illustration 3g00726614

    9EP6865 Slip Joint Group

  1. Use Table 2 with Illustration 3.

    Table 2
    Service Parts for 9EP6865 Slip Joint Group    
    Item     Qty     Part Number     Description    
    6     2     9V-7710     Spider and Bearing
    (each includes)    
    7     2     3B-8489         Grease Fitting    
    8     1     9EP6866     Drive Shaft Assembly    
    9     1     8R-3723         Seal    
    10     1     4B-4550         Relief Fitting    
    11     8     189-6123     Bolt    

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