3116 Engine for Challenger 35, Challenger 45 Agricultural Tractors and 3126 Engine for Challenger 55 Agricultural Tractor Engine Supplement Caterpillar


Engine - Install

Usage:

45 1DR

Installation Procedure

Table 1
Required Tools    
Tool     Part Number     Description     Qty    
A     6V-3145     Load Leveling Beam     1    



    Illustration 1g00532298

  1. Attach Tooling (A) to the engine, as shown. Secure the engine to a suitable lifting device.



    Illustration 2g00532302

  1. Install the engine into the machine. Install rear engine mounting bolts (18) .



    Illustration 3g00532300

  1. Install the front engine mount bolt, the washer and nut (17) to each side of the engine.

  1. Remove the lifting device. Remove Tooling (A) from the engine.



    Illustration 4g00532276

  1. Install tie strap (16) to the flywheel housing.



    Illustration 5g00532275

  1. Unplug hoses (14) and (15). Install heater hose assemblies (14) and (15). Turn the valves on the water pump to the open position.

  1. Install air intake assembly (13) and tighten clamps. Install aftercooler (11) and (12) and tighten the clamps.



    Illustration 6g00532274

  1. Connect two cable assemblies (10) onto the negative terminal on the starter. Connect two cable assemblies (9) onto the positive terminal on the starter.



    Illustration 7g00532272

  1. Install the coolant level sensor connector (8) to the coolant level sensor on the radiator.



    Illustration 8g00532271

  1. Install governor control cable (6). Install the cotter and pin (4) and tighten nut (5) .

  1. Connect the air conditioning line (7) to the air conditioning dryer.

  1. Connect two air conditioning lines (3) to the air conditioning compressor.

    ------ WARNING! ------

    Personal injury can result from air conditioning system pressure.

    The air conditioning system will become a pressure system when charged.

    To avoid personal injury see the Air Conditioning and Heating Service Manual for instructions on charging the system.

    Personal injury or death can result from inhaling refrigerant through a lit cigarette.

    Inhaling air conditioner refrigerant gas through a lit cigarette or other smoking method or inhaling fumes released from a flame contacting air conditioner refrigerant gas, can cause bodily harm or death.

    Do not smoke when servicing air conditioners or wherever refrigerant gas may be present.

    ----------------------

  1. Charge the air conditioning system. Refer to the Air Conditioning and Heating Service Manual, SENR3334 and the Air Conditioning and Heating Service Manual, SENR5664for the proper charging procedure.



    Illustration 9g00532270

  1. Install the drive shaft on yoke (1) and install four bolts (2) .

End By: Install the fuel tank.

Caterpillar Information System:

3116 Engine for Challenger 35, Challenger 45 Agricultural Tractors and 3126 Engine for Challenger 55 Agricultural Tractor Engine Supplement Electric Starting Motor - Remove and Install
3116 Engine for Challenger 35, Challenger 45 Agricultural Tractors and 3126 Engine for Challenger 55 Agricultural Tractor Engine Supplement Drive Shaft - Remove and Install
3116 Engine for Challenger 35, Challenger 45 Agricultural Tractors and 3126 Engine for Challenger 55 Agricultural Tractor Engine Supplement Alternator - Remove and Install
3116 Engine for Challenger 35, Challenger 45 Agricultural Tractors and 3126 Engine for Challenger 55 Agricultural Tractor Engine Supplement Air Inlet Heater - Remove and Install
3116 Engine for Challenger 35, Challenger 45 Agricultural Tractors and 3126 Engine for Challenger 55 Agricultural Tractor Engine Supplement Refrigerant Condenser and Fuel Cooler - Remove and Install
793C Off-Highway Truck Machine Systems Truck Body and Canopy - Install
D250E Series II, D300E Series II, D350E Series II and D400E Series II Articulated Trucks Power Train Electronic Control System CID 0269 FMI 00 Sensor Power Supply Above Normal Range - Test
Electronic Modular Control Panel II (EMCP II) For MUI Engines Electrical Connector - Inspect
3116 Engine for Challenger 35, Challenger 45 Agricultural Tractors and 3126 Engine for Challenger 55 Agricultural Tractor Engine Supplement Air Cleaner - Remove and Install
3116 Engine for Challenger 35, Challenger 45 Agricultural Tractors and 3126 Engine for Challenger 55 Agricultural Tractor Engine Supplement Aftercooler - Remove and Install
D250E Series II, D300E Series II, D350E Series II and D400E Series II Articulated Trucks Power Train Electronic Control System CID 0248 FMI 09 CAT Data Link Abnormal Update - Test
550, 570 and 580 Wheel Harvesters Bogie Drive Chain Tension - Check/Adjust
3116 Engine for Challenger 35, Challenger 45 Agricultural Tractors and 3126 Engine for Challenger 55 Agricultural Tractor Engine Supplement Engine - Remove
3116 Engine for Challenger 35, Challenger 45 Agricultural Tractors and 3126 Engine for Challenger 55 Agricultural Tractor Engine Supplement Engine Support - Remove and Install
3116 Engine for Challenger 35, Challenger 45 Agricultural Tractors and 3126 Engine for Challenger 55 Agricultural Tractor Engine Supplement Engine Oil Cooler - Remove and Install
561M Pipelayer Power Train Oil Pump
3116 Engine for Challenger 35, Challenger 45 Agricultural Tractors and 3126 Engine for Challenger 55 Agricultural Tractor Engine Supplement Fan - Remove and Install
3116 Engine for Challenger 35, Challenger 45 Agricultural Tractors and 3126 Engine for Challenger 55 Agricultural Tractor Engine Supplement Fan Drive - Remove and Install
D250E Series II, D300E Series II, D350E Series II and D400E Series II Articulated Trucks Power Train Electronic Control System CID 0269 FMI 01 Sensor Power Supply Below Normal Range - Test
3116 Engine for Challenger 35, Challenger 45 Agricultural Tractors and 3126 Engine for Challenger 55 Agricultural Tractor Engine Supplement Fuel Cooler Bypass Valve - Remove and Install
3116 Engine for Challenger 35, Challenger 45 Agricultural Tractors and 3126 Engine for Challenger 55 Agricultural Tractor Engine Supplement Fuel Filter and Fuel Filter Base - Install
3116 Engine for Challenger 35, Challenger 45 Agricultural Tractors and 3126 Engine for Challenger 55 Agricultural Tractor Engine Supplement Fuel Filter and Fuel Filter Base - Install
5130, 5130B and 5230 Excavators, 784B, 785B, 785C, 789B, 789C, 793B and 793C Off-Highway Truck/Tractors and 992G, 994 and 994D Wheel Loaders Vital Information Management System (VIMS) Interface Module
D250E Series II, D300E Series II, D350E Series II and D400E Series II Articulated Trucks Power Train Electronic Control System CID 0420 FMI 03 Relay (Secondary Steering) Voltage Above Normal - Test
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.