Electric Starting Motor - Remove and Install
Removal Procedure
Start By:
- Open the hood and apply the hood latch.
- Mark all wires and cables for installation purposes.
- Remove three cable assemblies (1), (2), and (3) from solenoid (4) .
Show/hide table
 | |
| Illustration 1 | g00528258 |
- Remove nut (5) and remove cover (6) from solenoid (4) .
Show/hide table
 | |
| Illustration 2 | g00528260 |
- Remove cable assembly (8) from solenoid (4) and ground cable assembly (7) from electric starting motor (9) .
Show/hide table
 | |
| Illustration 3 | g00528261 |
- Attach a lifting device and remove three bolts and washers (10). Remove electric starting motor (9). The weight of the electric starting motor is 23 kg (51 lb).
Show/hide table
 | |
| Illustration 4 | g00528264 |
Installation Procedure
- Position the electric starting motor (9) into the flywheel housing bore and install three bolts and washers (10) .
Show/hide table
| | |
| Illustration 5 | g00528264 |
- Install cable assembly (8) to solenoid (4) and torque to 2.25 ± .25 N·m (20.0 ± 2.0 lb in). Install ground cable assembly (7) onto electric starting motor (9) and torque to 30.5 ± 3.5 N·m (23.0± 3.0 lb ft).
Show/hide table
| | |
| Illustration 6 | g00528261 |
- Install cover (6) to solenoid (4) and install nut (5) and torque to 2.25 ± 1 N·m (20.0 ± 2.0 lb in).
Show/hide table
| | |
| Illustration 7 | g00528260 |
- Install the three cable assemblies (1), (2) and (3). Attach to the positive terminal on solenoid (4). Torque the nut to 30.5 ± 3.5 N·m (22.0 ± 3.0 lb ft).
Show/hide table
| | |
| Illustration 8 | g00528258 |
End By: Release the hood latch. Close the hood.
Caterpillar Information System:
3116 Engine for Challenger 35, Challenger 45 Agricultural Tractors and 3126 Engine for Challenger 55 Agricultural Tractor Engine Supplement Drive Shaft - Remove and Install
3116 Engine for Challenger 35, Challenger 45 Agricultural Tractors and 3126 Engine for Challenger 55 Agricultural Tractor Engine Supplement Alternator - Remove and Install
3116 Engine for Challenger 35, Challenger 45 Agricultural Tractors and 3126 Engine for Challenger 55 Agricultural Tractor Engine Supplement Air Inlet Heater - Remove and Install
3116 Engine for Challenger 35, Challenger 45 Agricultural Tractors and 3126 Engine for Challenger 55 Agricultural Tractor Engine Supplement Refrigerant Condenser and Fuel Cooler - Remove and Install
793C Off-Highway Truck Machine Systems Truck Body and Canopy - Install
D250E Series II, D300E Series II, D350E Series II and D400E Series II Articulated Trucks Power Train Electronic Control System CID 0269 FMI 00 Sensor Power Supply Above Normal Range - Test
Electronic Modular Control Panel II (EMCP II) For MUI Engines Electrical Connector - Inspect
3116 Engine for Challenger 35, Challenger 45 Agricultural Tractors and 3126 Engine for Challenger 55 Agricultural Tractor Engine Supplement Air Cleaner - Remove and Install
3116 Engine for Challenger 35, Challenger 45 Agricultural Tractors and 3126 Engine for Challenger 55 Agricultural Tractor Engine Supplement Aftercooler - Remove and Install
D250E Series II, D300E Series II, D350E Series II and D400E Series II Articulated Trucks Power Train Electronic Control System CID 0248 FMI 09 CAT Data Link Abnormal Update - Test
550, 570 and 580 Wheel Harvesters Bogie Drive Chain Tension - Check/Adjust
D250E Series II, D300E Series II, D350E Series II and D400E Series II Articulated Trucks Power Train Electronic Control System CID 0168 FMI 01 Electrical System Voltage Below Normal Range - Test
3116 Engine for Challenger 35, Challenger 45 Agricultural Tractors and 3126 Engine for Challenger 55 Agricultural Tractor Engine Supplement Engine - Install
3116 Engine for Challenger 35, Challenger 45 Agricultural Tractors and 3126 Engine for Challenger 55 Agricultural Tractor Engine Supplement Engine - Remove
3116 Engine for Challenger 35, Challenger 45 Agricultural Tractors and 3126 Engine for Challenger 55 Agricultural Tractor Engine Supplement Engine Support - Remove and Install
3116 Engine for Challenger 35, Challenger 45 Agricultural Tractors and 3126 Engine for Challenger 55 Agricultural Tractor Engine Supplement Engine Oil Cooler - Remove and Install
561M Pipelayer Power Train Oil Pump
3116 Engine for Challenger 35, Challenger 45 Agricultural Tractors and 3126 Engine for Challenger 55 Agricultural Tractor Engine Supplement Fan - Remove and Install
3116 Engine for Challenger 35, Challenger 45 Agricultural Tractors and 3126 Engine for Challenger 55 Agricultural Tractor Engine Supplement Fan Drive - Remove and Install
D250E Series II, D300E Series II, D350E Series II and D400E Series II Articulated Trucks Power Train Electronic Control System CID 0269 FMI 01 Sensor Power Supply Below Normal Range - Test
3116 Engine for Challenger 35, Challenger 45 Agricultural Tractors and 3126 Engine for Challenger 55 Agricultural Tractor Engine Supplement Fuel Cooler Bypass Valve - Remove and Install
3116 Engine for Challenger 35, Challenger 45 Agricultural Tractors and 3126 Engine for Challenger 55 Agricultural Tractor Engine Supplement Fuel Filter and Fuel Filter Base - Install
3116 Engine for Challenger 35, Challenger 45 Agricultural Tractors and 3126 Engine for Challenger 55 Agricultural Tractor Engine Supplement Fuel Filter and Fuel Filter Base - Install
5130, 5130B and 5230 Excavators, 784B, 785B, 785C, 789B, 789C, 793B and 793C Off-Highway Truck/Tractors and 992G, 994 and 994D Wheel Loaders Vital Information Management System (VIMS) Interface Module