PRODUCT SUPPORT PROGRAM FOR REPAIRING THE REAR AXLE HOUSING ON CERTAIN 785C OFF-HIGHWAY TRUCKS Caterpillar


PRODUCT SUPPORT PROGRAM FOR REPAIRING THE REAR AXLE HOUSING ON CERTAIN 785C OFF-HIGHWAY TRUCKS

Usage:

TEBE5239-00

20Oct2016


K680

 
Containment -
Before/After

 (Limited distribution) 
  

PRODUCT SUPPORT PROGRAM FOR REPAIRING THE REAR AXLE HOUSING ON CERTAIN 785C OFF-HIGHWAY TRUCKS

0679 3260
PS90639
NOTE:

Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.

NOTE:

This Containment Program can be administered either before or after a failure occurs. In either case the decision whether to apply the Program is made by the dealer and service rep. Obtain the service reps Goodwill Approver Code before completing the repair. EAME dealers should use their standard Industry Group specific goodwill approval codes. The Goodwill Approver Code must be included when submitting the claim.

NOTE:

When reporting the repair, use "PS90639" as the Part Number and "7777" as the Group Number. If administered before failure, use "56" as Warranty Claim Description and "T" as the SIMS Description Code. If administered after failure, use "96" as Warranty Claim Description Code and use "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


TERMINATION DATE

31Oct2018

PROBLEM

The existing Rear Axle Housings may crack on certain 785C Off-Highway Trucks. If the existing housing cracks it can result in leaking oil and unplanned downtime.

AFFECTED PRODUCT

Model Identification Number
785C  APX02028, 2074, 2083, 2116, 2119, 2123-2124, 2134, 2184, 2192-2193, 2281, 2344-2345

PARTS NEEDED

Qty

Part Number Description
1 BOTTOM_CROSS_PLATE Dealer Fabricated Part
2 MITER_BLOCK_LEFT Dealer Fabricated Part
2 MITER_BLOCK_RIGHT Dealer Fabricated Part
2 STRUT_EAR_GUSSET Dealer Fabricated Part
1 TOP_CROSS_PLATE Dealer Fabricated Part
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 32% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.


ACTION REQUIRED

Please refer to SEBF9393, Reuse And Salvage Guidelines, "Rear Axle Stiffener Installation Procedure for 785, 789, 793 & 795 Off-Highway Truck", for instructions to weld repair cracks and install stiffening plates.

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
0-40000 hrs,
0-96 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 190.0-hour job
Up to $1,600 is allowed to fabricate the stiffener plates.



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 

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