The Loader Lever Linkage Needs To Be Adjusted To Ensure The Loader Lever Lock Pin Will Prevent Moving To Bucket Dump Position On Certain 428C And 438C Backhoe Loaders Caterpillar


The Loader Lever Linkage Needs To Be Adjusted To Ensure The Loader Lever Lock Pin Will Prevent Moving To Bucket Dump Position On Certain 428C And 438C Backhoe Loaders

Usage:

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Caterpillar: Confidential Yellow

NOTE: This Program must be administered as soon as possible. When reporting the repair, use "PI1332" as the Part Number, "7751" as the Group Number, "56" as the Warranty Claim Description Code and "T" as the SIMS Description Code. Exception: If the repair is done after failure, use "PI1332" as the Part Number, "7751" as the Group Number, "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

Problem

The loader lever linkage may need adjusting to ensure the loader lever lock pin will prevent moving to bucket dump position. The 1062409 Pin for locking the loader lever may not stop the lever from moving to the bucket dump position. The pin is part of options, 1062404 Lock Group -Hydraulic Hand Control and 1234203 Option Arrangement - EC.

Affected Product
Model & Identification Number

428C (8RN288-289, 8RN291, 8RN295, 8RN298, 8RN299, 8RN314, 8RN331, 8RN332, 8RN337, 8RN460, 8RN561, 8RN562, 8RN566, 8RN567, 8RN589, 8RN590, 8RN604-609, 8RN615-618, 8RN624, 8RN708, 8RN709, 8RN741, 8RN754 2CR353-367 , 2CR369-372, 2CR374-461, 2CR463-471, 2CR473-622, 2CR624-703, 2CR705, 2CR711-764, 2CR766-807, 2CR811-813, 2CR821, 2CR822, 2CR825-828, 2CR830, 2CR831, 2CR837, 2CR838, 2CR847, 2CR854-893, 2CR897-902, 2CR906, 2CR908, 2CR909, 2CR913, 2CR914, 2CR917, 2CR918, 2CR921-952, 2CR955-959, 2CR963-968, 2CR972-976, 2CR980-997, 2CR999-1006, 2CR1011-1015, 2CR1018-1060, 2CR1065-1092, 2CR1094-1109, 2CR1111-1114, 2CR1116-1119, 2CR1121-1140, 2CR1144-1150, 2CR1154-1169, 2CR1171-1242, 2CR1245-1314, 2CR1325-1350, 2CR1352-1373, 2CR1376-1382, 2CR1393-1412, 2CR1415-1416, 2CR1418, 2CR1421-1437, 2CR1440-1447, 2CR1450-1453, 2CR1455-1463, 2CR1466-1468, 2CR1472-1474, 2CR1476-1482, 2CR1485, 2CR1486, 2CR1488-1492, 2CR1495-1502, 2CR1505-1512, 2CR1527-1532, 2CR1537, 2CR1539-1568, 2CR1571-1577, 2CR1580-1585, 2CR1587, 2CR1589, 2CR1599, 2CR1610, 2CR1611, 2CR1613-1643, 2CR1647-1653, 2CR1658, 2CR1661-1668, 2CR1670, 2CR1672-1675, 2CR1677-1682, 2CR1684-1688, 2CR1690-1694, 2CR1696-1701, 2CR1703-1707, 2CR1711-1714, 2CR1717)

438C (9KN344-351, 9KN353-358, 9KN361 1JR404 , 1JR406 1TR444-453 , 1TR455-475, 1TR477-479, 1TR482-487, 1TR489-495, 1TR497, 1TR498, 1TR500, 1TR501, 1TR503-511, 1TR513-521, 1TR536-538, 1TR542, 1TR543, 1TR546, 1TR547, 1TR549, 1TR550, 1TR552, 1TR553, 1TR556, 1TR557, 1TR560 2DR388-392 , 2DR394-470, 2DR472-497, 2DR499-517, 2DR519-615, 2DR617-625, 2DR629-637, 2DR639-642, 2DR644-653, 2DR655-659, 2DR661)

Parts Needed

No parts are needed for this program.

Action Required

Check for correct operation. The loader lever linkage may need adjusting to ensure the loader lever lock pin will prevent moving to bucket dump position. Refer to the separate rework procedure and Illustration 1.

Owner Notification

U.S. and Canadian owners will receive the attached Owner Notification.

Service Claim Allowances

NOTE: This is a 1-hour job.

NOTE: U.S. and Canadian Dealers Only - Eligible dealers may enter a Type 2 SIMS Report.

Parts Disposition

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.

NOTE: MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE.

Attach.

(1-Owner Notification)
(2-Rework Procedure)

Copy Of Owner Notification For U.S. And Canadian Owners

Rework Procedure

1. Install 1062409 Loader Lever Lock Pin - Transport.

2. Check for correct operation: With transport lock pin installed, it should not be possible to dump the loader bucket, if:

a. The transport pin is preventing the bucket from being dumped no further action is required.

b. It is found possible to dump the loader bucket, make the following adjustment.

3. Remove cab floor plate.

4. Slacken the TILT CONTROL ROD END LOCK NUT.

5. Remove PIN and detach TILT CONTROL ROD from the tilt valve.

6. Move LOADER LEVER towards bucket dump, until further movement is prevented by the transport lock pin. Hold the lever in this position.

7. Adjust ROD END to shorten TILT CONTROL ROD length, until it is just possible to reconnect it to the tilt valve.

8. Reconnect TILT CONTROL ROD to control valve. Tighten ROD END LOCK NUT.

9. Check for correct operation: With transport lock pin installed, it should not be possible to dump the loader bucket.


Illustration 1

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