1988/09/05 Caterpillar


Improved Engine Exhaust Manifolds Used{1059}

Usage:


D11N Tractors, 789 Trucks

Reference: Service Magazine; August 22, 1988; "Improved Turbochargers Used" on D11N, 776B Tractors; 777B, 785 Trucks.

Description of Change: The exhaust manifold sections used on D11N Tractors and 789 Trucks have been improved. The new exhaust manifold sections are made of a material that retains more strength at higher temperatures.

Adaptable As: The new exhaust manifold sections are direct replacements for the former exhaust manifold sections on D11N Tractors and 789 Trucks. The part numbers of the new and former exhaust manifold sections are listed in the chart.

The new 7C3282 and 7C3283 Manifolds are in effect with 3508 Engines 99W654-Up in D11N Tractors. The remainder of the new manifold section are in effect with 3508 Engines 99W1035, 1040, 1041, 1056, 1062-Up in D11N Tractors. All the new manifold sections are in effect with 3516 Engines 54Z212-Up in 789 Trucks.

Prior to the new exhaust manifolds, D11N Tractors had two engine arrangements. One was the 8N9602 Engine Arrangement (standard), which could be operated up to a maximum altitude of 1500 m (5000 ft) without derating. The other was the 7C2637 Engine Arrangement (altitude) which could be operated up to a maximum altitude of 2250 m (7500 ft) without derating. With the new exhaust manifolds and a new turbocharger housing (see the reference article), the two engine arrangements became identical. So the 7C2637 Altitude Engine Arrangement has been canceled. The 8N9602 Engine Arrangement can now be operated up to a maximum altitude of 2250 m (7500 ft) without derating and is in effect with 3508 Engines 99W1035, 1040, 1041, 1056, 1062-Up.

The standard and altitude engine arrangements for the 789 Truck have not changed because different turbochargers are used in each arrangement.

Caterpillar Information System:

1988/09/05 New Piston Cooling Jets Used{1331,1200}
1988/09/05 New Rocker Arm Shaft Assembly and Bolts Used{1102}
1988/08/29 New Fuel Injector Group Used {1251}
1988/08/29 Use 6V6640 Sealant For Gasket Material In Transmissions And Differentials {3006,3200,3258,7555}
1988/08/29 New Front Suspension Cylinder Rod Has Longer Service Life {7201}
1988/08/29 New Drain Port In Torque Converter Filter Base {3164,3169}
1988/08/29 Static-Type (Nonsuspension) Seat Available {7312}
1988/08/29 How To Determine If Relays Are Functioning Correctly {1400,1422}
1988/08/22 New Alternator With Built-In Regulator Used{1405}
1988/08/22 Improved Turbochargers Used{1052}
1988/08/22 New Fuel Tank Repair Kit Available For Repairing Plastic Or Nylon Fuel Tanks{0649,1273}
1988/08/22 Steering Lock Clamp Used Instead Of Link And Eyes To Prevent Machine Articulation{7050,7058}
1988/09/05 New Oil Level Gauge Used{1326}
1988/09/05 Pressure Taps Added To Hoist Oil Lines Group{5083,5057}
1988/09/05 Lists Of Duo-Cone Seals And Oil Recommendations{3258,4050,4208}
1988/09/05 Aerosol Dry Film Lubricant Available for Extension Sticks{0645,6502}
1988/09/05 New Stabilizer Valve Group Has New Lock Valve{6505}
1988/09/05 New Thrust Washer Used In Six Wheel Drive Transfer Gearbox{3250}
1988/09/05 Drain Holes Added To Rear Frame To Prevent Freeze Damage{7050}
1988/09/05 Trailer Axle Clearance{7050,3260}
1988/09/05 Electric Pump Now Used In Drum Water Spray System{8209}
1988/09/05 Use Either 7C0192 Or 9X0532 Gauge For Service Replacement Of Engine Oil Pressure Gauge{7455}
1988/09/12 New Low Temperature Ring Seals Available For Parts Service Of Front And Rear Suspension Groups{7201,7213}
1988/09/12 New Retainer Ring Used To Keep Spherical Bearing In Hydraulic Cylinders{7562,7553}
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