1980/01/28 Caterpillar


New Cross-Over Steering Relief Valve Used{4322}

Usage:


12G, 14G, 16G, 120G, 130G, 140G Motor Graders

SUPPLEMENT: 03/03/80

SERVICE MAGAZINE, JANUARY 28, 1980, PAGE 3. Put a mark through the article "New Cross-Over Steering Relief Valve Used". Both the above article and the article "Steering System Improvements Prevent Possible Damage To Steering Cylinder Sockets" on pages 4, 5 and 6 of the August 27, 1979 Service Magazine have information about the 3G7448 and 3G8436 Relief Valve Groups. Because the article in the August 27, 1979 Service Magazine has information needed to adapt the steering system improvements to earlier motor graders, use it instead of the article in the January 28, 1980 Service Magazine.

--------------- END SUPPLEMENT ---------------

Description of Change: A new cross-over steering relief valve is used on the above model motor graders. The new valves give better protection against pressure spikes (very high pressure for short periods of time). Also, the relief pressure setting has been lowered from 2500 psi (17000 kPa) to 2390 psi (16480 kPa) because of the ability of the valve to go back into its seat. These pressure spikes some times damaged the plastic inserts on the steering cylinder mounts. The new relief valves, two per machine, are inside the valve groups. These groups are on each side of the bolster.

Formerly, the steering relief valves were together on the right side of the bolster.

Adaptable To: The new 3G7448 Relief Valve Group is a replacement for the former 3G8436 Relief Valve Group for the above model motor graders. Installation of the new relief valve on earlier "G" Series Motor Graders is not practical because of the many parts necessary for the change.


Schematic of steering circuit. 1. Steering wheel; 2. Cross-over relief valve; 3. Cross-over relief valve; 4. Plug; 5. Oil return lines to tank; 6. Steering metering pump; 7. Plug; 8. Shims; 9. Shims; 10. Oil supply lines from pump; 11. Left steering cylinder; 12. Right steering cylinder; 13. Oil return lines to tank; 14. Shims; 15. Steering pressure reducing valve; 16. Plug.

Caterpillar Information System:

1980/01/21 New Fuel Injection Nozzle Assembly Used{1254}
1980/01/21 New Rock Ejectors Have Reinforcement Plates On Both Sides For Increased Strength; Ejector Mounting Bracket Changed On 777 Trucks{7157}
1980/01/21 Spacers Must Be Removed Before Finish Welds Are Made During Assembly Of Truck Body; Revision To Special Instruction{7258,7500}
1980/01/21 New Piston Groups Have The Piston Pin Bore Off-Center, Away From The Thrust Side Of The Piston{1214}
1980/01/14 Use The FT1481 Bracket To Hold The 1P2371 Micrometer In Position During Bore Size Measurement{0655,0663}
1980/01/07 Improved Ring Seal Used At Rear Of Crankshaft {1161}
1980/01/07 Important: XT3 And XT5 Hose Assemblies Must Be Fabricated And Installed Correctly For Maximum Service Life {5057}
1980/01/07 Clearance Increased Between Sleeve Bearing And Transmission Center Shaft {3176}
1980/01/07 Fuel Heaters Are Now Available For Field Installation {1296}
1980/01/07 Do Not Use 5B1161 Wire To Check Main Bearing And Connecting Rod Bearing Clearances; Use Plastigage {0653,1203,1219,1230}
1980/01/07 Three New Pressure Gauges Are Now Available {0651}
1990/01/08 Test Box For Electrical Displacement Control{5070,5700,1400}
1980/01/28 Radiator Fan Blades Can Be Damaged If They Come In Contact With Large Quantities Of Water{1356}
1980/01/28 New 6V199 Socket For Use On Fasteners In Areas With Limited Clearance{0612}
1980/01/28 Reinforcement Plates Can Be Added To Make The Fuel Tank Stronger{1273}
1980/01/28 Different Seal For Control Shaft In Power Control Box{5201}
1980/01/28 Correct Planet Gear Bearings Must Be Used For Parts Service Of Transmission Gear Trains{3176}
1980/01/28 Installation Procedures For 5N5880 Remote Shut-Off Group And 5N6336 Oil Pressure Indicator Gauge Group{7418,7403,7455}
1980/01/28 Oil Drain Hole Added To Spacer Plate Cylinder Block To Permit Use Of Scroll Fuel System{1201,1221}
1980/02/04 New Cylinder Liner Has Improved Design To Keep Liner Temperatures Lower{1216}
1980/02/04 Change To Gear On Accessory Drive Shaft Assembly Gives Longer Service Life{1207,1206}
1980/02/04 Real Value Available Through Caterpillar Remanufacturing Programs{0374}
1980/02/04 New Bonnet Used On Transmission Oil Cooler; Bracket Holds Bonnet To Oil Pan{1375,1302}
1980/02/04 Shock Absorber Now Used In Belt Tightener Group{1358}
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