1980/01/07 Caterpillar


Clearance Increased Between Sleeve Bearing And Transmission Center Shaft {3176}

Usage:


12G, 14G, 16G, 120G, 130G and 140G Motor Graders

SUPPLEMENT: 05/19/80

SERVICE MAGAZINE, JANUARY 7, 1980, PAGE 4. In the article, "Clearance Increased Between Sleeve Bearing And Transmission Center Shaft", the metric dimensions shown for the diameter of the end of the shafts is wrong. Change the first sentence of the third paragraph to read, "The shafts, which now have a 1.6175 ± .0004" (41.084 ± 0.010 mm) diameter at their ends, are .002" (0.051 mm) smaller than they were formerly." Change the second sentence of the sixth paragraph to read, "Modifications can be made by either grinding the shaft ends to the 1.6175 ± .0004" (41.084 ± 0.010 mm) diameter or by installation of a new center shaft assembly which has the smaller diameter ends."

Also, in the second sentence of the fifth paragraph, change "center shaft" to read "pinion shaft".

Change the paragraph between the two parts charts at the upper right corner of the page to read, "The counterbores can be added to the back side of the bearing cage during reconditioning, or a new bearing cage assembly which has the counterbores can be installed as shown in the chart."

--------------- END SUPPLEMENT ---------------

Description of Change: The bearing clearances have been increased at both ends of the 9P8456 Shaft Assembly and the transfer gear end of the 3P1602 Shaft Assembly in the planetary groups for the above motor graders.

Also, a counterbore has been added to the drain holes on the bearing cage on the above models, except the 14G and 16G.

The shafts, which now have a 1.6175 ± .0004" (42.545 ± .011 mm) diameter at their ends, are .0020" (.051 mm) smaller than they were formerly. This results in an increase in clearance range from the former .0013" (.033 mm) to .0057" (.145 mm) to the new .0033" (.084 mm) to .0077" (.196 mm).

Formerly, the smaller clearance range between the sleeve bearings and the center shaft some times caused overheating and seizure of the bearings.

The .625" (15.88 mm) counterbores, with a depth of .08" (2.0 mm) on the drain holes in the bearing cage, prevent the holes from being closed by the shaft. Formerly, it was possible for the end of the center shaft to move against the drain holes in the cage and close them.

Adaptable To: The clearance is adaptable to the earlier models of the above machines. Modifications can be made by either grinding the shaft ends to the 1.6175 ± .0004" (42.545 ± .011 mm) diameter or by installation of a new center shaft assembly which has the smaller diameter ends. The part numbers are shown in the chart.

The counterbores can be added to the bearing cage during reconditioning or a new bearing cage assembly which has the counterbores can be installed as shown in the chart.

Caterpillar Information System:

1980/01/07 Fuel Heaters Are Now Available For Field Installation {1296}
1980/01/07 Do Not Use 5B1161 Wire To Check Main Bearing And Connecting Rod Bearing Clearances; Use Plastigage {0653,1203,1219,1230}
1980/01/07 Three New Pressure Gauges Are Now Available {0651}
1990/01/08 Test Box For Electrical Displacement Control{5070,5700,1400}
1990/01/08 Stronger Tube Used Between Rear Suspension Cylinders And Accumulators{7218,5077,7213}
1990/01/08 Long Life Bulbs Available For 6U4358 Rear Lamp Assembly{1429}
1990/01/08 Battery Tray Repositioned For Better Clearance{1402,7250,7257}
1990/01/08 New Hoist Cylinder Hose Prevents Contact With Rear Frame{5057,5102}
1990/01/08 New Service Procedure For Rear Suspension{7218,7524}
1990/01/08 Guards No Longer Used On Rear Suspension Cylinders{7201}
1990/01/08 Erratic Transmission Shifting On Machines Equipped With Individual Clutch Modulation (ICM) Transmission Controls{3167}
1990/01/08 New Single Piece Drop Center (SPDC) Rims Used In Rim And Tire Groups{4202}
1980/01/07 Important: XT3 And XT5 Hose Assemblies Must Be Fabricated And Installed Correctly For Maximum Service Life {5057}
1980/01/07 Improved Ring Seal Used At Rear Of Crankshaft {1161}
1980/01/14 Use The FT1481 Bracket To Hold The 1P2371 Micrometer In Position During Bore Size Measurement{0655,0663}
1980/01/21 New Piston Groups Have The Piston Pin Bore Off-Center, Away From The Thrust Side Of The Piston{1214}
1980/01/21 Spacers Must Be Removed Before Finish Welds Are Made During Assembly Of Truck Body; Revision To Special Instruction{7258,7500}
1980/01/21 New Rock Ejectors Have Reinforcement Plates On Both Sides For Increased Strength; Ejector Mounting Bracket Changed On 777 Trucks{7157}
1980/01/21 New Fuel Injection Nozzle Assembly Used{1254}
1980/01/28 New Cross-Over Steering Relief Valve Used{4322}
1980/01/28 Radiator Fan Blades Can Be Damaged If They Come In Contact With Large Quantities Of Water{1356}
1980/01/28 New 6V199 Socket For Use On Fasteners In Areas With Limited Clearance{0612}
1980/01/28 Reinforcement Plates Can Be Added To Make The Fuel Tank Stronger{1273}
1980/01/28 Different Seal For Control Shaft In Power Control Box{5201}
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