1997/08/01 Caterpillar


Procedures For Changing From Running On Heavy Fuel Oil (HFO) To Running On Distillate Fuel {1280}

Usage:


3606 (8RB),
3608 (6MC),
3612 (9RC),
3616 (1PD) Engines Running On HFO

Caterpillar 3600 Diesel Engines are designed to start, stop, and operate on heavy fuels. These engines can also operate on distillate fuel with the same component configurations. There may also be a mixture of each fuel during operation. Caution is advised when switching between HFO and distillate fuel too quickly. Take precautions to avoid thermal shock and a lack of lubricity because of wide differences in fuel temperature control.

There are many reasons to temporarily change from HFO to distillate fuel:

* When the engine is being stopped to conduct maintenance on fuel system components, such as fuel filters or fuel injectors.
* When the engine is shutdown for an indefinite period of time and fuel circulation through the engine is stopped.
* When the heavy fuel supply is restricted, reduced, or eliminated.
* After any overhaul or fuel systems maintenance/replacement, test the engine with distillate fuel before returning the engine to HFO operation. Distillate fuel is much easier to clean up if a leak develops on initial start up.

The changeover between HFO and distillate fuel should be done with the engine running at fifty percent of Rated Load. This is done to help prevent thermal shock that may result in stuck fuel injectors.

Follow the recommended procedures described in the Operation & Maintenance Manual; SEBU6966-01; 3606, 3608, 3612 and 3616 Industrial, Generator Set and Marine Engines, For Engines Operating On Heavy Fuel Oils. Failure to follow these procedures can result in a system malfunction that will not allow engine operation.

Caterpillar Information System:

1997/08/01 Connecting Rod Bearing Part Numbers {1203,1219,1230}
1997/08/01 Crankshaft Oil Passage Plugs {1202}
1997/08/01 New Torque Specification For Some Bolts In Valve Mechanism Group {1102,1123}
1997/08/01 Revised Starting Procedure For Engines Using Kiene Valves {1100}
1997/08/01 New Manual Valve Group [Measure Cylinder Pressure (Kiene® Valve)] Used; Kiene Valve Installation Procedure {1100,1118}
1997/08/01 Installation Procedure For Cylinder Head Studs {1100}
1997/08/01 Changes To Cylinder Head Salvage Procedure {1100}
1997/08/01 Air Quality Requirements For Turbocharger Air Impingement System {1052}
1997/08/01 New Specification For Clearance Between Turbocharger Turbine Wheel Blades And Turbine Wheel Cover Ring {1052}
1997/08/01 New Turbocharger Wash Water Lines Groups Used {1052}
1997/08/01 Revised Systems Operation, Testing And Adjusting Manual For 3612 And 3616 Diesel Engines Is Available {1000}
1997/08/01 New Electronic Control Group Available For Gas Engine Ignition Groups {1550,1559}
1997/08/01 New Gear Assemblies With A Stronger Shaft Are Used In Governor Drive Groups {1288}
1997/08/01 New Schedule For Cleaning Unit Injectors In Engines In Heavy Fuel Oil (HFO) Applications {1290}
1997/08/01 Fuel Injector Trim Set Screw {1290}
1997/08/01 Guidelines For Electrically Grounding Gas Engines {7423}
1997/08/01 Changes To Default Overcurrent Settings For EMCP II+ {4490}
1997/09/15 New Dual Stage Torsional Coupling Assembly Available For Use With Twin Disc MG 514C Marine Transmissions{3357}
1997/09/15 3406C Pump And Governor Changes Provide Improved Oil And Fuel Leak Resistence{7555}
1997/09/15 Improvements Made For Exhaust Manifold Groups{1059}
1997/09/15 New Exhaust Shield Groups Use Soft Wrap Insulation Instead Of Hot Box Shielding{1067}
1997/09/15 Instrument Panel Lines Groups Changed In Order To Improve Mounting Of The Fumes Disposal Group{1071}
1997/09/15 New Spark Plug On G3500 Engines Improves Reliability{1555}
1997/09/15 Self-Locking Bolt Used On Cylinder Block Cover Groups{7553}
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