PRODUCT IMPROVEMENT PROGRAM FOR UPDATING FLASH FILES IN C4.4 ENGINES INSTALLED IN CERTAIN CS54 VIBRATORY COMPACTORS Caterpillar


PRODUCT IMPROVEMENT PROGRAM FOR UPDATING FLASH FILES IN C4.4 ENGINES INSTALLED IN CERTAIN CS54 VIBRATORY COMPACTORS

Usage:

REBE3295-00

08Feb2008


U-69
O-62

 
Priority
  
  

PRODUCT IMPROVEMENT PROGRAM FOR UPDATING FLASH FILES IN C4.4 ENGINES INSTALLED IN CERTAIN CS54 VIBRATORY COMPACTORS

1920 1901
PI31447
NOTE:

This Program must be administered as soon as possible. When reporting the repair, use "PI31447" as the Part Number and "7751" as the Group Number, "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. Exception: If the repair is done after failure, use "PI31447" as the Part Number, "7751" as the Group Number, "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


COMPLETION DATE

TERMINATION DATE

31Aug2008 28Feb2009

PROBLEM

Outdated software on the CS54. C4.4 engines fitted to CS54 machines with engine serial number prior to C4E02637 have an outdated flash file. Problem may be identified as machine fault codes could not be cleared from the ECM without a password or may be reported as machine had a fuel injector problem showing the glowing "ATTENTION" light along with an ET readout showing faults on all 4 injectors New engine software part number 3190048 fixes these problems. Older engines have the software version 2994559.

AFFECTED PRODUCT

Model Identification Number
CS54  C5R00103-00107, 109-142, 144

PARTS NEEDED

Qty

Part Number Description
1 3190048 SOFTWARE GP-ELEK
In Order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 40% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

ACTION REQUIRED

NOTE: The 319-0048 flashfile is only compatible with 292-3780 and 306-9380 Injectors. Ensure the engine is fitted with the correct injectors. Failure to do so could cause engine to be non-emissions compliant and also result in engine failure.

Download 3190048 flashfile from SISWeb or TMI. Update Engine Electronic Control Module (ECM) software in CS54 Vibratory Compactors with 3190048 engine software. The old software version is 2994559.

OWNER NOTIFICATION

U.S. and Canadian owners will receive the attached Owner Notification.

SERVICE CLAIM ALLOWANCES

Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
100%
100%
0%
0%
0%
0%

 NOTE: This is a 0.5-hour job


PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE.
 
 
 
COPY OF OWNER NOTIFICATION FOR U.S. AND CANADIAN OWNERS

XYZ Corporation
3240 Arrow Drive
Anywhere, YZ 99999

PRIORITY - PRODUCT IMPROVEMENT PROGRAM FOR UPDATING FLASH FILES IN THE C4.4 ENGINES IN CERTAIN CS54 VIBRATORY COMPACTORS

MODELS INVOLVED - CS54 Vibratory Compactors

Dear Caterpillar Product Owner:

The C4.4 Engine Software needs to be updated in the CS54 Vibratory Compactors listed below. The old flashfile can cause the engine to display fault codes and cause the attention light to illuminate. You will not be charged for the service performed.

Contact your local Caterpillar dealer immediately to schedule this service. The dealer will advise you of the time required to complete this service.

Please refer the dealer to their Service Letter dated 08Feb2008 when scheduling this service.

We regret the inconvenience this may cause you, but urge you to have this service performed as soon as possible to prevent unscheduled downtime.



Caterpillar Inc.

Identification #(s)



Attached to 08Feb2008 Service Letter

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