PRODUCT SUPPORT PROGRAM FOR REPLACING THE AFTERCOOLER ASSEMBLY ON CERTAIN 735, 740, AND 740 EJECTOR ARTICULATED TRUCKS Caterpillar


PRODUCT SUPPORT PROGRAM FOR REPLACING THE AFTERCOOLER ASSEMBLY ON CERTAIN 735, 740, AND 740 EJECTOR ARTICULATED TRUCKS

Usage:

REBE3279-00

21Apr2008


U-203
A-163
D-158
O-181

 
After Failure Only
  
  

PRODUCT SUPPORT PROGRAM FOR REPLACING THE AFTERCOOLER ASSEMBLY ON CERTAIN 735, 740, AND 740 EJECTOR ARTICULATED TRUCKS

1063
PS51480
NOTE:

This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS51480" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


TERMINATION DATE

30Apr2010

PROBLEM

The existing 236-0457 Aftercooler can fail due to thermal fatigue on certain 735, 740, and 740 Ejector Articulated Trucks. If the existing aftercooler fails it will exhibit cracks at the joint between the castings and the tubes.

AFFECTED PRODUCT

Model Identification Number
*******Group  1*******
735 AWR00207-00880

B1N00131-01077
740 AXM00219-02154

B1P00141-03312
740EJ AZZ00262-00390

B1R00151-00405
*******Group  2*******
735  B1N01078-01096
740  B1P03313-03473
740EJ  B1R00406-00416

PARTS NEEDED

Qty

Part Number Description
*******Group 1*******
4 1313540 LOCKNUT
1 2745640 STRIP-FOAM(TOP)
1 2878088 STRIP-FOAM
2 3162311 PLATE
2 3162314 SEAL
1 3200214 AFTERCOOLER AS.
In Order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 2% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
*******Group 2*******
1 2745640 STRIP-FOAM(TOP)
1 2878088 STRIP-FOAM
1 3200214 AFTERCOOLER AS.
In Order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 2% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

ACTION REQUIRED

Refer to the Service Manual and attached rework procedure to replace the failed aftercooler with the new 320-0214 Aftercooler.

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 1*******
0-6000 hrs,
0-24 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
6001-8000 hrs,
25-36 mo 
33.0%
50.0%
0.0%
0.0%
50.0%
50.0%
 NOTE: This is a 2.0-hour job for Group 1

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 2*******
0-6000 hrs,
0-24 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
6001-8000 hrs,
25-36 mo 
33.0%
50.0%
0.0%
0.0%
50.0%
50.0%
 NOTE: This is a 1.5-hour job for Group 2



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 


Rework Procedure


Group Number 1  
 
To remove the Aftercooler refer to RENR5137.
 
Prior to installing the new Aftercooler affix the 274-5640 Strip Foam (top)(1), and 287-8088 Strip Foam (bottom) (2). See Image 1.2.1, for foam strip positions.
Image1.2.1
 
Install the new aftercooler refering to RENR5137.
 
Sealing at the front of the aftercooler is required, for installation refer to Service Magazine SEPD0931: New Plates and Seals Have Been Introduced for the ATAAC on Articulated Trucks.
 
 
Group Number 2  
 
To remove the aftercooler refer to RENR5137.
 
Prior to installing the new aftercooler affix the 274-5640 Strip Foam (top) (1), and 287-8088 Strip Foam (bottom) (2). See Image 2.2.1, for strip foam positions.
Image2.2.1
 
Install the new aftercooler refering to RENR5137.
 
 

Caterpillar Information System:

PRODUCT SUPPORT PROGRAM FOR REWORKING FAILED CENTER AXLE DIFFERENTIALS ON CERTAIN 725, 730, AND 730 EJECTOR ARTICULATED TRUCKS PRODUCT SUPPORT PROGRAM FOR REWORKING FAILED CENTER AXLE DIFFERENTIALS ON CERTAIN 725, 730, AND 730 EJECTOR ARTICULATED TRUCKS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE 235-0096 HARNESS AS. ON CERTAIN 773F AND 775F OFF-HIGHWAY TRUCKS PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE 235-0096 HARNESS AS. ON CERTAIN 773F AND 775F OFF-HIGHWAY TRUCKS
PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING THE FUEL GAUGE ON CERTAIN 587R PIPELAYERS PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING THE FUEL GAUGE ON CERTAIN 587R PIPELAYERS
PRODUCT SUPPORT PROGRAM FOR REPLACING DIFFERENTIAL COVER RETAINING RINGS ON CERTAIN PS-150B, PS-150C, AND PS-200B PNEUMATIC COMPACTORS PRODUCT SUPPORT PROGRAM FOR REPLACING DIFFERENTIAL COVER RETAINING RINGS ON CERTAIN PS-150B, PS-150C, AND PS-200B PNEUMATIC COMPACTORS
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND REPAIRING IF NECESSARY THE DRAWBAR TUBES WELD ON CERTAIN 140M AND 160M MOTOR GRADERS PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND REPAIRING IF NECESSARY THE DRAWBAR TUBES WELD ON CERTAIN 140M AND 160M MOTOR GRADERS
PRODUCT SUPPORT PROGRAM FOR REWORKING THE ALL WHEEL STEER SYSTEM ON CERTAIN 432E, 434E, 442E AND 444E BACKHOE LOADERS PRODUCT SUPPORT PROGRAM FOR REWORKING THE ALL WHEEL STEER SYSTEM ON CERTAIN 432E, 434E, 442E AND 444E BACKHOE LOADERS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE LIFT ARM ON CERTAIN R1600G LOAD HAUL DUMP PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE LIFT ARM ON CERTAIN R1600G LOAD HAUL DUMP
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND RETURNING CERTAIN REMAN AIR COMPRESSORS PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND RETURNING CERTAIN REMAN AIR COMPRESSORS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE 3P2574 BEARING IN THE TORQUE CONVERTER ASSEMBLY ON CERTAIN 735, 740, AND 740EJ ARTICULATED TRUCKS PRODUCT SUPPORT PROGRAM FOR REPLACING THE 3P2574 BEARING IN THE TORQUE CONVERTER ASSEMBLY ON CERTAIN 735, 740, AND 740EJ ARTICULATED TRUCKS
PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE COOLING PACKAGE ON CERTAIN 587R PIPELAYERS PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE COOLING PACKAGE ON CERTAIN 587R PIPELAYERS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE OIL LEVEL GAGES FOR THE FRONT ENGINE, REAR ENGINE, AND ENGINE COUPLING ON CERTAIN 797B OFF-HIGHWAY TRUCKS PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE OIL LEVEL GAGES FOR THE FRONT ENGINE, REAR ENGINE, AND ENGINE COUPLING ON CERTAIN 797B OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING SECOND REDUCTION RING GEARS ON CERTAIN 797 AND 797B OFF-HIGHWAY TRUCKS PRODUCT SUPPORT PROGRAM FOR REPLACING SECOND REDUCTION RING GEARS ON CERTAIN 797 AND 797B OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR RELOCATING THE HORN SWITCH TO THE FRONT CONSOLE ON CERTAIN 414E, 416E, 420E AND 430E BACKHOE LOADERS PRODUCT SUPPORT PROGRAM FOR RELOCATING THE HORN SWITCH TO THE FRONT CONSOLE ON CERTAIN 414E, 416E, 420E AND 430E BACKHOE LOADERS
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND INSTALLING BOOM PROTECTION PLATES ON CERTAIN 587T PIPELAYERS WITH 28 FOOT BOOMS PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND INSTALLING BOOM PROTECTION PLATES ON CERTAIN 587T PIPELAYERS WITH 28 FOOT BOOMS
PRODUCT IMPROVEMENT PROGRAM FOR UPDATING FLASH FILES IN C4.4 ENGINES INSTALLED IN CERTAIN CS54 VIBRATORY COMPACTORS PRODUCT IMPROVEMENT PROGRAM FOR UPDATING FLASH FILES IN C4.4 ENGINES INSTALLED IN CERTAIN CS54 VIBRATORY COMPACTORS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE MUFFLER ON CERTAIN 914G WHEEL LOADERS AND IT14G INTEGRATED TOOLCARRIERS PRODUCT SUPPORT PROGRAM FOR REPLACING THE MUFFLER ON CERTAIN 914G WHEEL LOADERS AND IT14G INTEGRATED TOOLCARRIERS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE MIRROR ASSEMBLY ON CERTAIN 773F, 775F, AND 777F OFF-HIGHWAY TRUCKS PRODUCT SUPPORT PROGRAM FOR REPLACING THE MIRROR ASSEMBLY ON CERTAIN 773F, 775F, AND 777F OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REWORKING THE SERVICE BRAKE OIL FILTRATION SYSTEM ON CERTAIN 773F AND 775F OFF-HIGHWAY TRUCKS PRODUCT SUPPORT PROGRAM FOR REWORKING THE SERVICE BRAKE OIL FILTRATION SYSTEM ON CERTAIN 773F AND 775F OFF-HIGHWAY TRUCKS
PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE HYDRAULIC CLUTCH ENGAGEMENT LINES ON PM-200 COLD PLANERS PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE HYDRAULIC CLUTCH ENGAGEMENT LINES ON PM-200 COLD PLANERS
PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING A NEW ACCESSORY DRIVE GROUP AND DRIVE SHAFT ON CERTAIN 793D OFF-HIGHWAY TRUCKS PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING A NEW ACCESSORY DRIVE GROUP AND DRIVE SHAFT ON CERTAIN 793D OFF-HIGHWAY TRUCKS
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING THE DIFFERENTIAL SCREENS ON CERTAIN 14M MOTOR GRADERS PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING THE DIFFERENTIAL SCREENS ON CERTAIN 14M MOTOR GRADERS
PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE 247-7575 FILTER GROUP ON CERTAIN 793D OFF-HIGHWAY TRUCKS PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE 247-7575 FILTER GROUP ON CERTAIN 793D OFF-HIGHWAY TRUCKS
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTION OF THE CENTER STEERING ARM CASTINGS ON CERTAIN 797 AND 797B OFF HIGHWAY TRUCKS PRODUCT IMPROVEMENT PROGRAM FOR INSPECTION OF THE CENTER STEERING ARM CASTINGS ON CERTAIN 797 AND 797B OFF HIGHWAY TRUCKS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE RETAINERS ON THE LOWER BLOCK GROUP ON CERTAIN 587R AND 587T PIPELAYERS PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE RETAINERS ON THE LOWER BLOCK GROUP ON CERTAIN 587R AND 587T PIPELAYERS
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.