C18 Generator Set Engines Caterpillar


Cylinder Liner - Remove and Install

Usage:

C18 GEN SE RT8

Removal Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
5P-8665 (1)  Cylinder Liner Puller Gp 
2P-8260  Cylinder Liner Installer 
5P-3975  Rubber Lubricant 
(1) The 6V-9448 Cylinder Pack Puller is an optional Tool for 137 mm (5.4 inch) and 140 mm (5.5 inch) bore diameters.

Start By:

  1. Remove the pistons and connecting rods.


NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.




    Illustration 1g01005579

  1. Remove cylinder liner (1) with Tooling (A).

Installation Procedure


NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.


  1. Check the cylinder liner projection. Refer to Testing and Adjusting, "Cylinder Liner Projection - Inspect".


    Illustration 2g01004993

  2. Install liner seals (3) in the respective grooves.

  3. Apply Tooling (C) on the cylinder block liner bore surfaces and liner seals (3).

  4. Dip filler band (2) in clean engine oil for a moment. Install filler band (2) and install cylinder liner (1) immediately.


    Illustration 3g01005003

  5. Use Tooling (B) to install cylinder liner (1) in the cylinder block. Ensure that any marks in relation to the cylinder liner projection are in alignment.

    Note: Refer to Special Instruction, SEHS9564 for more information about cylinder liner installation.

End By:

  1. Install the pistons and connecting rods.

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