2013/07/22 Caterpillar


New Exhaust Manifold Groups Are Available for Certain 3512C Petroleum Engines {1059}

Usage:

TH48-E70 PLZ
Petroleum Engine:
3512C (S/N: R1A1-UP; R1S1-UP)
Petroleum Power Train Package:
TH48-E80-3512CP (S/N: PLZ1-UP)
Pumper:
SPF343C (S/N: RTX1-UP)

The 282-8423 Exhaust Manifold Gp or the 305-4436 Exhaust Manifold Gp replaces the 282-8422 Exhaust Manifold Gp in the above engines.

The 282-8423 Exhaust Manifold Gp and the 305-4436 Exhaust Manifold Gp are adaptable to the above engines back to first production.

The new parts required to install the 282-8423 Exhaust Manifold Gp are listed in Table 1.

Table 1
282-8423 Exhaust Manifold Gp (Offshore Applications)    
Qty     New Part    
4     3E-6916 Full Nut    
4     3J-5389 Plug    
4     4P-7680 Spacer    
56     5M-2894 Hard Washer    
16     5P-3345 Bolt    
44     5P-3875 Bolt    
4     5P-3961 Bolt    
8     6V-1943 High Temperature Bolt    
2     8T-6765 Pipe Plug    
4     9L-7373 High Temperature Bolt    
8     110-8314 Washer    
44     203-2163 Spacer    
2     204-5466 Exhaust Manifold    
2     204-5467 Exhaust Manifold    
2     204-5468 Exhaust Manifold    
2     204-5469 Exhaust Manifold    
2     204-5471 Bracket    
20     225-4340 Clamp    
12     229-5332 Seal    
20     229-5333 Seal    
10     230-5021 Bellows As    
16     236-0719 Spacer    
2     236-1161 Elbow    
2     245-3512 Gasket    
1     260-0197 Exhaust Manifold    
1     260-0198 Exhaust Manifold    
1     260-3874 Exhaust Manifold    
1     260-3875 Exhaust Manifold    
1     267-9374 Shield As    
1     272-2498 Bellows As    
2     273-7360 Exhaust Manifold Gasket    

The new parts required to install the 305-4436 Exhaust Manifold Gp are listed in Table 2.

Table 2
305-4436 Exhaust Manifold Gp (Land Applications)    
Qty     New Part    
4     3E-6916 Full Nut    
4     3J-5389 Plug    
4     4P-7680 Spacer    
56     5M-2894 Hard Washer    
16     5P-3345 Bolt    
44     5P-3875 Bolt    
4     5P-3961 Bolt    
8     6V-1943 High Temperature Bolt    
2     8T-6765 Pipe Plug    
4     9L-7373 High Temperature Bolt    
8     110-8314 Washer    
44     203-2163 Spacer    
2     204-5471 Bracket    
20     225-4340 Clamp    
12     229-5332 Seal    
20     229-5333 Seal    
10     230-5021 Bellows As    
16     236-0719 Spacer    
2     236-1161 Elbow    
2     245-3512 Gasket    
1     267-9374 Shield As    
1     272-2498 Bellows As    
2     273-7360 Exhaust Manifold Gasket    
2     297-3181 Exhaust Manifold    
2     297-3182 Exhaust Manifold    
2     297-3183 Exhaust Manifold    
2     297-3184 Exhaust Manifold    
1     308-5716 Exhaust Manifold    
1     308-5725 Exhaust Manifold    
1     309-6116 Exhaust Manifold    
1     310-2124 Exhaust Manifold    



Illustration 1g03402949

Slobber on the engine due to long periods of low idling or low load conditions.




Illustration 2g03389736

282-8422 Exhaust Manifold Gp




Illustration 3g03389753

The 282-8423 Exhaust Manifold Gp is for Offshore Applications.

(1) 260-3874 Exhaust Manifold

(2) 204-5467 Exhaust Manifold

(3) 204-5466 Exhaust Manifold

(4) 204-5468 Exhaust Manifold

(5) 204-5469 Exhaust Manifold

(6) 260-0197 Exhaust Manifold

(7) 260-0198 Exhaust Manifold

(8) 229-5332 Seal

(9) 260-3875 Exhaust Manifold




Illustration 4g03402297

The 305-4436 Exhaust Manifold Gp is for Land Applications.

(8) 229-5332 Seal

(10) 309-6116 Exhaust Manifold

(11) 297-3182 Exhaust Manifold

(12) 297-3181 Exhaust Manifold

(13) 297-3183 Exhaust Manifold

(14) 297-3184 Exhaust Manifold

(15) 308-5716 Exhaust Manifold

(16) 308-5725 Exhaust Manifold

(17) 310-2124 Exhaust Manifold




Illustration 5g03389751

Offshore Applications

(1) 260-3874 Exhaust Manifold

(18) 4P-7680 Spacer

(19) 5P-3961 Bolt

(20) 5M-2894 Hard Washer

(21) 267-9374 Shield As

(22) 203-2163 Spacer

(23) 5P-3875 Bolt

Note: Spacer (18) and bolt (19) are only used for the top two holes on exhaust manifolds (1) and (9).




Illustration 6g03402325

Land Applications

(10) 309-6116 Exhaust Manifold

(17) 310-2124 Exhaust Manifold

(18) 4P-7680 Spacer

(19) 5P-3961 Bolt

(20) 5M-2894 Hard Washer

(21) 267-9374 Shield As

(22) 203-2163 Spacer

(23) 5P-3875 Bolt

Note: Spacer (18) and bolt (19) are only used for the top two holes on exhaust manifolds (10) and (17).




Illustration 7g03389939

(20) 5M-2894 Hard Washer

(24) 236-0719 Spacer

(25) 5P-3345 Bolt

(26) 204-5471 Bracket

(27) 225-4340 Clamp

(28) 229-5333 Seal

(29) 230-5021 Bellows As

Note: The offset on brackets (26) face toward the outside of the engine.




Illustration 8g03389938

Offshore Applications

(6) 260-0197 Exhaust Manifold

(7) 260-0198 Exhaust Manifold

(30) 273-7360 Exhaust Manifold Gasket

(31) 272-2498 Bellows As

(32) 9L-7373 High Temperature Bolt

(33) 110-8314 Washer

(34) 3E-6916 Full Nut

(35) 8T-6765 Pipe Plug




Illustration 9g03402334

Land Applications

(15) 308-5716 Exhaust Manifold

(16) 308-5725 Exhaust Manifold

(30) 273-7360 Exhaust Manifold Gasket

(31) 272-2498 Bellows As

(32) 9L-7373 High Temperature Bolt

(33) 110-8314 Washer

(34) 3E-6916 Full Nut

(35) 8T-6765 Pipe Plug




Illustration 10g03389987

(20) 5M-2894 Hard Washer

(36) 245-3512 Gasket

(37) 236-1161 Elbow

(38) 3J-5389 Plug

(39) 6V-1943 High Temperature Bolt

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