- Engine:
- C175-20 (S/N: BXR1-UP)
Introduction
European Union Compliant, CE Marked
Important Safety Information
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Think Safety | |
Most accidents that involve product operation, maintenance, and repair are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs. A person must be alert to potential hazards. This person should also have the necessary training, skills, and tools to perform these functions properly.
Improper operation, lubrication, maintenance, or repair of this product can be dangerous and could result in injury or death.
Do not operate or perform any lubrication, maintenance, or repair on this product until you have read and understood the operation, lubrication, maintenance, and repair information.
Safety precautions and warnings are provided in this manual and on the product. If these hazard warnings are not heeded, bodily injury or death could occur to you or to other persons.
The hazards are identified by the Safety Alert Symbol and followed by a Signal Word such as "DANGER","WARNING", or "CAUTION". The Safety Alert "WARNING" label is shown below.
A non-exhaustive list of operations that may cause product damage are identified by "NOTICE" labels on the product and in this publication.
Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard. The warnings in this publication and on the product are therefore, not all inclusive. If a tool, procedure, work method, or operating technique that is not recommended by Caterpillar is used, the operator must be sure that the procedures are safe. The operator must also be sure that the product will not be damaged or made unsafe by any unspecified procedures.
The information, specifications, and illustrations in this publication are based on information that was available at the time that the publication was written. The specifications, torques, pressures, measurements, adjustments, illustrations, and other items can change at any time. These changes can affect the service that is given to the product. Obtain the complete and most current information before you start any job.
When replacement parts are required for this product, Caterpillar recommends using Cat replacement parts or parts with equivalent specifications including, but not limited to physical dimensions, type, strength, and material.
Literature Information
This manual contains safety information, operation instructions and maintenance information and should be stored with the tool group.
Some photographs or illustrations in this publication may show details that can be different from your service tool. Guards and covers might have been removed for illustrative purposes.
Continuing improvement and advancement of product design might have caused changes to your service tool, which are not included in this publication.
Whenever a question arises regarding your service tool or this publication, consult Dealer Service Tools (DST) for the latest available information.
Safety Section
The Safety Section lists basic safety precautions.
Read and understand the basic precautions listed in the Safety Section before operating or performing maintenance and repair on this service tool.
General Information Section
The General Information Section describes tooling functions and features. This section provides useful information on individual parts, additional tooling, and resources.
Operation Section
The Operation Section is a reference for the new operator and a refresher for the experienced operator.
Photographs and illustrations guide the operator through correct procedures for using the tool group.
Operating techniques outlined in this publication are basic. Skill and techniques develop as the operator gains knowledge of the service tool and tool capabilities.
Maintenance Section
The Maintenance Section is a guide to tool inspection, cleaning, storage, and tool disposal.
Safety Section
General Hazard
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Information
Wear a hard hat, protective glasses, and other protective equipment, as required. Do not wear loose clothing or jewelry that can snag on controls or on other parts of the equipment. Make sure that all protective guards and all covers are secured in place on the equipment.
Know the appropriate work site hand signals and the personnel that are authorized to give the hand signals. Accept hand signals from one person only.
Obey all local regulations for the disposal of liquids.
Do not allow unauthorized personnel on the equipment.
Unless you are instructed otherwise, perform maintenance with the equipment in the servicing position. Refer to the Operation and Maintenance Manual for the procedure for placing the equipment in the servicing position.
Crushing Prevention and Cutting Prevention
Support the equipment properly before you perform any work or maintenance beneath that equipment. Do not depend on the hydraulic cylinders to hold up the equipment. Equipment can fall if a control is moved, or if a hydraulic line breaks.
Stay clear of all rotating and moving parts.
Safety Icon Nomenclature
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Do not operate or work on this machine unless you have read and understand the instructions and warnings in the Operation and Maintenance Manuals. Failure to follow the instructions or heed the warnings could result in injury or death. Contact your Caterpillar dealer for replacement manuals. Proper care is your responsibility. |
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Personal Protection/Important Information
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Personal Protection/Important Information | |
Hazard Avoidance
| Crushing Hazard (foot) |
| Crushing Hazard (hand) |
| Pinch Point |
General Information Section
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Personal injury or death can result from improper lifting or blocking. When a hoist or jack is used to lift any part or component, stand clear of the area. Be sure the hoist or jack has the correct capacity to lift a component. Install blocks or stands before performance of any work under a heavy component. Approximate weights of the components are shown. Clean all surfaces where parts are to be installed. |
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To avoid injury do not stand on or between implement and machine while operating lift control. |
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Introduction
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The 432-5403 C175 HAA Air System Lifting Device is used to install and remove the HAA Air System on a 797F powered by C175.
Note: The 432-5403 C175 HAA Air System Lifting Device is NOT used to remove the entire engine.
The 432-5403 C175 HAA Air System Lifting Device prevents damage to the air handling system during installation and removal.
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| 434-4634 Transmission Lifting Plate Specifications | |
| Dimensions | 768 x 691 mm (30 x 27 in) |
| Plate Thickness | 31.75 mm (1.25 in) |
| Material | Steel |
| Working Load Limit (WLL) | 3175 kg (7000 lb) |
| Weight | 46 kg (102 lb) |
Note: Refer to the appropriate Disassembly and Assembly Service Manual for mounting and lifting hardware and correct location of the lifting point.
References
Note: The list of references may change frequently. Always locate and refer to the appropriate Disassembly and Assembly Service Manual for information on mounting and lifting hardware.
Operation Section
Operation
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Personal injury or death can result from lifting a heavy component. The heavy component can fall if using an incorrect hoist and/or sling or fastener to lift the load. Be sure the hoist and other devices have the correct lifting capacity to lift a heavy component. The approximate weight of the heavy component is given below. |
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Failure to comply to the rated load can cause possible personal injury or attachment damage. Review the rated load of a particular attachment before performing any operation. Make adjustments to the rated load as necessary. |
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| Item | Part No | Description | Quantity |
| 1 | 432-5403 | Lift Plate C175 HAA Air System |
1 |
| 2 | 169-3471 | Washer 20 mm thickness (sold separately) |
8 |
| 3 | 198-4768 | Structural Washer (sold separately) |
8 |
| 4 | 8T-0358 | M16 x 2 Bolt 90 mm Length (sold separately) |
8 |
- The Lifting Plate weighs 46 kg (102 lb).
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Attached Lifting Plate | |
- Identify the load and weight of the machine component to be lifted. Do not exceed the Working Load Limit (WLL) of 3175 kg (7000 lb).
Note: Due to the shape and weight of the tool, use a suitable lifting device or get help when lifting the tool.
- Attach a suitable hoist or lifting device to the top (1) of the tool.
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- Follow the information in the specific Disassembly and Assembly Service Manual for the machine component to be lifted.
Note: The Working Load Limit (WLL) of the hoist or lifting device used for this step should be more than the weight of the machine component being lifted and the tooling used to lift it.
Note: Do not lift at any angle other than vertical.
Note: The 432-5403 C175 HAA Air System Lifting Device is NOT used to remove the entire engine.
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To avoid injury do not stand on or between implement and machine while operating lift control. |
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- Tighten all bolts to standard torque.
Inspection and Maintenance Section
Inspection
- Inspect tooling prior to each use for damage, bending, nicks, burrs, dents, cracks, bent or worn parts. If damage is found, destroy the tool and dispose of as scrap. Replace damaged tool with new product.
- Do not use unless the Working Load Limit (WLL) identification markings are legible.
- Do not use if any holes are elongated or deformed.
- Have the tool inspected annually by an approved dealership inspector.
Cleaning
Clean the tooling using a non-solvent based cleaner.
Storage
- Store the tooling in a clean, dry location to prevent rust or corrosion. Tooling can be damaged by moisture or high humidity.
- The tool should be stored in the most stable position. Store the tool laying flat or hanging from appropriate hooks to prevent falling.
Tool Disposal
At the end of the operational life of the tool, destroy the tool and dispose of as scrap.
Additional Contact Information
For additional product support questions concerning this tool, contact the Dealer Service Tools Hotline at:
USA: 800-542-8665, Option 1
International: 1-309-578-7372
E-mail: dealerservicetool_hotline@cat.com
Note: Continuing improvement and advancement of product design can mean some photographs or illustrations in this publication will show details that are different from your service tool.