Flywheel Housing - Remove and Install
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Required Tools | |||
Tool | Part Number | Part Description | Qty |
A | 138-7575 | Link Bracket | 2 |
B | - | Loctite 5188 | - |
Start By:
- Remove the crankshaft rear seal.
- Remove the aftercooler.
- Remove the starters.
- Disconnect clamp (1). Disconnect clamps (2). Remove tubes (3).
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Illustration 2 g03349394 - Remove bolts (4). Remove bracket (5). Repeat for the opposite side. Disconnect harness assemblies (6). Remove tube assemblies (7).
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Illustration 3 g01219824 - Remove bolts (8). Remove cover (9). Remove bolts (10). Remove cover (11).
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Illustration 4 g01219825 - Remove bolts (12). Remove cam gear (13).
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Illustration 5 g01219847 - Remove bolts (14) to disconnect bracket (15) from air intake manifold (16). Repeat for the opposite side.
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Illustration 6 g03349403 - Disconnect hose assembly (17).
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Illustration 7 g01220568 - Disconnect harness assembly (19). Remove bolts (18). Remove cover (20).
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Illustration 8 g01220569 - Disconnect harness assembly (23). Remove bolt (21). Remove crankshaft position sensor (22).
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Illustration 9 g01220570 - Attach Tooling (A) and a suitable lifting device onto flywheel housing (24). The weight of flywheel housing (24) is approximately
726 kg (1600 lb) . Apply slight lifting tension on flywheel housing (24).Show/hide tableIllustration 10 g01220583 - Remove bolts (25) that connect the oil pan to flywheel housing (24).
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Illustration 11 g01220585 - Remove bolts (26). Remove flywheel housing (24).
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Illustration 1 | g01219819 |
- Install flywheel housing (24) in the reverse order of removal.
- Apply Tooling (B) to the mating surface of flywheel housing (24).
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