421-9725 Top End Engine Overhaul Foundational Kit for 3412E Marine Engines{1000} Caterpillar


421-9725 Top End Engine Overhaul Foundational Kit for 3412E Marine Engines{1000}

Usage:

3412E 9KS
Marine Engine:
3412E MARINE (S/N: 9KS1-UP)

Introduction

This Special Instruction is intended to provide information on the Engine Overhaul Kit Consist and detailed information on specific parts that should be used based on engine arrangements.

This Engine Overhaul Kit may contain extra parts and extra quantities due to the variety of engine arrangements assigned to a given kit. Refer to the corresponding Parts Manual or Disassembly and Assembly manual in Table 1.

Note: This Kit may contain upgraded parts. These upgraded part numbers may be different than what you have in the parts manual or engine, but these parts have been technically reviewed for compatibility with your application.

Note: This kit contains gasket kits and includes additional parts needed to perform an engine overhaul.

Note: For assistance with technical questions, contact your local Cat dealer.

Note: For more information, visit us at catmarinesupport.com.

Note: For access to our website, you can scan the QR code below with a QR enabled device.




Illustration 1g03319969

Reference Material

Table 1
Engine Model     Engine Arrangement     Engine Serial Number Range     Parts Book Media     Disassembly and Assembly Media    
3412E     177-8882     S/N:9KS1-UP     SEBP2865     SENR5031    
177-8881
153-9100
153-9101

Note: For ordering reference material contact your local Cat dealer.

3412E 421-9725 Top End Overhaul Kit Consist

Table 2
421-9725 Top End Overhaul Kit Consist    
Gasket Kits    
Part Number     Part Name     Qty    
176-8167     After Cooler and Lines Gasket Kit     1    
420-4423     Single Cylinder Head Gasket Kit     2    
420-5696     Fuel System Gasket Kit     1    
420-6457     Oil Cooler and Lines Gasket Kit     1    
420-4427     Heat Exchanger Gasket Kit     1    
Additional Parts Included in This Kit    
Part Number     Part Name     Qty    
1R-0749     Fuel Filter     2    
1R-1808     Engine Oil Filter     2    
3E-6773     O-Ring Seal     2    
6V-5063     O-Ring Seal     1    
8M-2296     Full Nut     8    
061-9456     O-Ring Seal     1    
106-1792     Taperlock Stud     24    
114-4427     O-Ring Seal     2    
198-1517     Gasket     1    
226-4753     Gasket     2    
248-5513     Temperature Regulator     2    
305-6843     Guide Spring     24    

Note: For assistance or technical questions contact your local Cat dealer.

Note: Refer to Illustration 2 for location of gasket kits.

3412E Engine Gasket Kit Locations




Illustration 2g03389713

(1) Aftercooler and Lines ( 176-8167 Gasket Kit )

(2) Single Cylinder Head( 420-4423 Gasket Kit )

(3) Fuel System ( 420-5696 Gasket Kit )

(4) Heat Exchanger ( 420-4427 Gasket Kit 0

(5) Oil Cooler and Lines ( 420-6457 Gasket Kit )

Gasket Kit Consists

Aftercooler and Lines ( 176-8167 Gasket Kit )

Table 3
176-8167 Gasket Kit (Aftercooler and Lines)    
Part Number     Part Name     Qty    
3E-6773     O-Ring Seal     2    
4N-2564     Gasket     1    
4N-4307     Gasket     1    
4N-8628     Gasket     1    
7C-0307     Gasket     1    
033-6033     O-Ring Seal     2    
109-0076     O-Ring Seal     6    
112-3258     O-Ring Seal     3    
112-3259     O-Ring Seal     2    
112-8186     O-Ring Seal     2    

Refer to Illustration 2 .

Single Cylinder Head (420-4423 Gasket Kit)

Table 4
420-4423 Gasket Kit (Single Cylinder Head)    
Part Number     Part Name     Qty    
2N-7174     Gasket     6    
3E-6772     Seal     24    
3S-9643     Lip Type Seal     2    
4N-1156     Regulator Cover Gasket     1    
4N-6295     Return Sleeve     1    
4P-8881     Gasket     1    
5P-7815     O-Ring Seal     1    
5P-8356     O-Ring Seal     4    
6V-3917     O-Ring Seal     4    
6V-5048     O-Ring Seal     1    
6V-5134     O-Ring Seal     1    
6V-5266     O-Ring Seal     6    
6V-6228     O-Ring Seal     1    
7C-0307     Gasket     5    
7J-2036     O-Ring Seal     4    
7M-7273     Gasket     2    
8L-2786     O-Ring Seal     2    
8S-5543     Gasket     1    
9X-7734     O-Ring Seal     1    
033-6027     O-Ring Seal     1    
033-6031     O-Ring Seal     2    
033-6034     O-Ring Seal     6    
061-8561     O-Ring Seal     6    
107-9570     O-Ring Seal     12    
108-5803     O-Ring Seal     1    
108-5806     O-Ring Seal     2    
109-0072     O-Ring Seal     4    
109-0076     O-Ring Seal     6    
112-3258     O-Ring Seal     2    
112-3540     Gasket     2    
114-2687     O-Ring Seal     1    
116-7220     Rectangular Seal     12    
116-7221     Rectangular Seal     12    
116-7222     Rectangular Seal     6    
126-2702     Integral Seal     1    
129-9452     Exhaust Manifold Gasket     6    
152-2938     O-Ring Seal     4    
152-2939     O-Ring Seal     2    
198-6068     Integral Seal     1    
214-7568     O-Ring Seal     7    
225-3099     Cylinder Head Gasket     1    
225-3101     Plate Gasket     1    
229-5332     Exhaust Seal     2    
230-0940     Valve Cover Seal     6    
272-2583     O-Ring Seal     3    
273-5039     O-Ring Seal     1    

Refer to Illustration 2 .

Fuel System (420-5696 Gasket Kit)

Table 5
420-5696 Gasket Kit (Fuel System)    
Part Number     Part Name     Qty    
1P-0436     Gasket     1    
5P-7815     O-Ring Seal     1    
5P-9890     O-Ring Seal     2    
6V-1197     O-Ring Seal     1    
6V-3549     O-Ring Seal     1    
6V-4589     O-Ring Seal     2    
6V-5048     O-Ring Seal     2    
6V-5134     O-Ring Seal     1    
6V-6923     Backup Ring     1    
8L-2786     O-Ring Seal     5    
9X-7734     O-Ring Seal     1    
033-6033     O-Ring Seal     1    
152-2938     O-Ring Seal     4    
152-2939     O-Ring Seal     2    
214-7568     O-Ring Seal     23    
234-8937     l Integral Seal     1    

Refer to Illustration 2 .

Oil Cooler and Lines (420-6457 Gasket Kit)

Table 6
420-6457 Gasket Kit (Oil Cooler and Lines)    
Part Name     Part Number     Qty    
2P-3760     Gasket     2    
3P-0650     O-Ring Seal     1    
4N-1946     Gasket     1    
4N-2199     Gasket     1    
4P-8881     Gasket     1    
5P-4268     O-Ring Seal     1    
5P-5846     O-Ring Seal     1    
5P-8068     O-Ring Seal     5    
6V-5048     O-Ring Seal     1    
7C-0307     Gasket     1    
8S-5543     Gasket     1    
109-0072     O-Ring Seal     8    
109-0074     O-Ring Seal     1    
109-0077     O-Ring Seal     2    
113-5304     O-Ring Seal     3    
198-1517     Gasket     2    
234-8937     Integral Seal     1    
343-8888     Gasket     2    

Refer to Illustration 2 .

Heat Exchanger (420-4427 Gasket Kit)

Table 7
420-4427 Gasket Kit (Heat Exchanger)    
Part Number     Part Name     Qty    
2M-1395     Gasket     3    
3D-2824     O-Ring Seal     1    
3J-1907     O-Ring Seal     4    
3S-9643     Lip Type Seal     2    
4K-1388     O-Ring Seal     1    
4N-1156     Regulator Cover Gasket     1    
4N-1946     Gasket     1    
4N-2199     Gasket     1    
4P-8881     Gasket     1    
6V-9027     O-Ring Seal     4    
7C-0307     Gasket     3    
7M-8485     O-Ring Seal     2    
8S-5543     Gasket     1    
109-0072     O-Ring Seal     8    
109-0074     O-Ring Seal     1    
109-0078     O-Ring Seal     4    
110-7752     O-Ring Seal     2    
112-1102     O-Ring Seal     2    
343-8888     Gasket     2    

Refer to Illustration 2 .

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