- Marine Engine:
- 3412E MARINE (S/N: 9KS1-UP)
Introduction
This Special Instruction is intended to provide information on the Engine Overhaul Kit Consist and detailed information on specific parts that should be used based on engine arrangements.
This Engine Overhaul Kit may contain extra parts and extra quantities due to the variety of engine arrangements assigned to a given kit. Refer to the corresponding Parts Manual or Disassembly and Assembly manual in Table 1.
Note: This Kit may contain upgraded parts. These upgraded part numbers may be different than what you have in the parts manual or engine, but these parts have been technically reviewed for compatibility with your application.
Note: This kit contains gasket kits and includes additional parts needed to perform an engine overhaul.
Note: For assistance with technical questions, contact your local Cat dealer.
Note: For more information, visit us at catmarinesupport.com.
Note: For access to our website, you can scan the QR code below with a QR enabled device.
Illustration 1 | g03319969 |
Reference Material
Engine Model     | Engine Arrangement     | Engine Serial Number Range     | Parts Book Media     | Disassembly and Assembly Media     |
3412E     | 177-8882     | S/N:9KS1-UP     | SEBP2865     | SENR5031     |
177-8881 | ||||
153-9100 | ||||
153-9101 |
Note: For ordering reference material contact your local Cat dealer.
3412E 421-9725 Top End Overhaul Kit Consist
421-9725 Top End Overhaul Kit Consist     | ||
Gasket Kits     | ||
Part Number     | Part Name     | Qty     |
176-8167     | After Cooler and Lines Gasket Kit     | 1     |
420-4423     | Single Cylinder Head Gasket Kit     | 2     |
420-5696     | Fuel System Gasket Kit     | 1     |
420-6457     | Oil Cooler and Lines Gasket Kit     | 1     |
420-4427     | Heat Exchanger Gasket Kit     | 1     |
Additional Parts Included in This Kit     | ||
Part Number     | Part Name     | Qty     |
1R-0749     | Fuel Filter     | 2     |
1R-1808     | Engine Oil Filter     | 2     |
3E-6773     | O-Ring Seal     | 2     |
6V-5063     | O-Ring Seal     | 1     |
8M-2296     | Full Nut     | 8     |
061-9456     | O-Ring Seal     | 1     |
106-1792     | Taperlock Stud     | 24     |
114-4427     | O-Ring Seal     | 2     |
198-1517     | Gasket     | 1     |
226-4753     | Gasket     | 2     |
248-5513     | Temperature Regulator     | 2     |
305-6843     | Guide Spring     | 24     |
Note: For assistance or technical questions contact your local Cat dealer.
Note: Refer to Illustration 2 for location of gasket kits.
3412E Engine Gasket Kit Locations
Illustration 2 | g03389713 |
(1) Aftercooler and Lines ( 176-8167 Gasket Kit ) (2) Single Cylinder Head( 420-4423 Gasket Kit ) (3) Fuel System ( 420-5696 Gasket Kit ) (4) Heat Exchanger ( 420-4427 Gasket Kit 0 (5) Oil Cooler and Lines ( 420-6457 Gasket Kit ) |
Gasket Kit Consists
Aftercooler and Lines ( 176-8167 Gasket Kit )
176-8167 Gasket Kit (Aftercooler and Lines)     | ||
Part Number     | Part Name     | Qty     |
3E-6773     | O-Ring Seal     | 2     |
4N-2564     | Gasket     | 1     |
4N-4307     | Gasket     | 1     |
4N-8628     | Gasket     | 1     |
7C-0307     | Gasket     | 1     |
033-6033     | O-Ring Seal     | 2     |
109-0076     | O-Ring Seal     | 6     |
112-3258     | O-Ring Seal     | 3     |
112-3259     | O-Ring Seal     | 2     |
112-8186     | O-Ring Seal     | 2     |
Refer to Illustration 2 .
Single Cylinder Head (420-4423 Gasket Kit)
420-4423 Gasket Kit (Single Cylinder Head)     | ||
Part Number     | Part Name     | Qty     |
2N-7174     | Gasket     | 6     |
3E-6772     | Seal     | 24     |
3S-9643     | Lip Type Seal     | 2     |
4N-1156     | Regulator Cover Gasket     | 1     |
4N-6295     | Return Sleeve     | 1     |
4P-8881     | Gasket     | 1     |
5P-7815     | O-Ring Seal     | 1     |
5P-8356     | O-Ring Seal     | 4     |
6V-3917     | O-Ring Seal     | 4     |
6V-5048     | O-Ring Seal     | 1     |
6V-5134     | O-Ring Seal     | 1     |
6V-5266     | O-Ring Seal     | 6     |
6V-6228     | O-Ring Seal     | 1     |
7C-0307     | Gasket     | 5     |
7J-2036     | O-Ring Seal     | 4     |
7M-7273     | Gasket     | 2     |
8L-2786     | O-Ring Seal     | 2     |
8S-5543     | Gasket     | 1     |
9X-7734     | O-Ring Seal     | 1     |
033-6027     | O-Ring Seal     | 1     |
033-6031     | O-Ring Seal     | 2     |
033-6034     | O-Ring Seal     | 6     |
061-8561     | O-Ring Seal     | 6     |
107-9570     | O-Ring Seal     | 12     |
108-5803     | O-Ring Seal     | 1     |
108-5806     | O-Ring Seal     | 2     |
109-0072     | O-Ring Seal     | 4     |
109-0076     | O-Ring Seal     | 6     |
112-3258     | O-Ring Seal     | 2     |
112-3540     | Gasket     | 2     |
114-2687     | O-Ring Seal     | 1     |
116-7220     | Rectangular Seal     | 12     |
116-7221     | Rectangular Seal     | 12     |
116-7222     | Rectangular Seal     | 6     |
126-2702     | Integral Seal     | 1     |
129-9452     | Exhaust Manifold Gasket     | 6     |
152-2938     | O-Ring Seal     | 4     |
152-2939     | O-Ring Seal     | 2     |
198-6068     | Integral Seal     | 1     |
214-7568     | O-Ring Seal     | 7     |
225-3099     | Cylinder Head Gasket     | 1     |
225-3101     | Plate Gasket     | 1     |
229-5332     | Exhaust Seal     | 2     |
230-0940     | Valve Cover Seal     | 6     |
272-2583     | O-Ring Seal     | 3     |
273-5039     | O-Ring Seal     | 1     |
Refer to Illustration 2 .
Fuel System (420-5696 Gasket Kit)
420-5696 Gasket Kit (Fuel System)     | ||
Part Number     | Part Name     | Qty     |
1P-0436     | Gasket     | 1     |
5P-7815     | O-Ring Seal     | 1     |
5P-9890     | O-Ring Seal     | 2     |
6V-1197     | O-Ring Seal     | 1     |
6V-3549     | O-Ring Seal     | 1     |
6V-4589     | O-Ring Seal     | 2     |
6V-5048     | O-Ring Seal     | 2     |
6V-5134     | O-Ring Seal     | 1     |
6V-6923     | Backup Ring     | 1     |
8L-2786     | O-Ring Seal     | 5     |
9X-7734     | O-Ring Seal     | 1     |
033-6033     | O-Ring Seal     | 1     |
152-2938     | O-Ring Seal     | 4     |
152-2939     | O-Ring Seal     | 2     |
214-7568     | O-Ring Seal     | 23     |
234-8937     | l Integral Seal     | 1     |
Refer to Illustration 2 .
Oil Cooler and Lines (420-6457 Gasket Kit)
420-6457 Gasket Kit (Oil Cooler and Lines)     | ||
Part Name     | Part Number     | Qty     |
2P-3760     | Gasket     | 2     |
3P-0650     | O-Ring Seal     | 1     |
4N-1946     | Gasket     | 1     |
4N-2199     | Gasket     | 1     |
4P-8881     | Gasket     | 1     |
5P-4268     | O-Ring Seal     | 1     |
5P-5846     | O-Ring Seal     | 1     |
5P-8068     | O-Ring Seal     | 5     |
6V-5048     | O-Ring Seal     | 1     |
7C-0307     | Gasket     | 1     |
8S-5543     | Gasket     | 1     |
109-0072     | O-Ring Seal     | 8     |
109-0074     | O-Ring Seal     | 1     |
109-0077     | O-Ring Seal     | 2     |
113-5304     | O-Ring Seal     | 3     |
198-1517     | Gasket     | 2     |
234-8937     | Integral Seal     | 1     |
343-8888     | Gasket     | 2     |
Refer to Illustration 2 .
Heat Exchanger (420-4427 Gasket Kit)
420-4427 Gasket Kit (Heat Exchanger)     | ||
Part Number     | Part Name     | Qty     |
2M-1395     | Gasket     | 3     |
3D-2824     | O-Ring Seal     | 1     |
3J-1907     | O-Ring Seal     | 4     |
3S-9643     | Lip Type Seal     | 2     |
4K-1388     | O-Ring Seal     | 1     |
4N-1156     | Regulator Cover Gasket     | 1     |
4N-1946     | Gasket     | 1     |
4N-2199     | Gasket     | 1     |
4P-8881     | Gasket     | 1     |
6V-9027     | O-Ring Seal     | 4     |
7C-0307     | Gasket     | 3     |
7M-8485     | O-Ring Seal     | 2     |
8S-5543     | Gasket     | 1     |
109-0072     | O-Ring Seal     | 8     |
109-0074     | O-Ring Seal     | 1     |
109-0078     | O-Ring Seal     | 4     |
110-7752     | O-Ring Seal     | 2     |
112-1102     | O-Ring Seal     | 2     |
343-8888     | Gasket     | 2     |
Refer to Illustration 2 .