Maintenance Interval Schedule
Ensure that all safety information, warnings and instructions are read and understood before any operation or any maintenance procedures are performed.
Engine Air Cleaner Element (Single Element) - Clean/Replace
Fuel System - Prime
Maintenance Recommendations
Radiator - Clean
Cooling System Coolant Level - Check
Driven Equipment - Inspect/Replace/Lubricate
Engine Air Cleaner Differential Pressure - Check
Engine Air Precleaner - Clean
Engine Oil Filter Differential Pressure - Check
Engine Oil Level - Check
Fuel System Fuel Filter Differential Pressure - Check
Fuel Tank Water and Sediment - Drain
Instrument Panel - Inspect
Walk-Around Inspection
Belts - Inspect/Adjust/Replace
Cooling System Coolant Sample (Level 1) - Obtain
Cooling System Supplemental Coolant Additive (SCA) - Test/Add
Engine Oil Sample - Obtain
Hoses and Clamps - Inspect/Replace
Fuel Injector - Inspect/Adjust
Engine Oil and Filter - Change
Engine - Clean
Engine Crankcase Breather - Clean
Engine Oil and Filter - Change
Engine Protective Devices - Check
Fuel System Primary Filter - Clean/Inspect/Replace
Fuel System Secondary Filter - Replace
Crankshaft Vibration Damper - Inspect
Driven Equipment - Check
Engine Mounts - Check
Engine Valve Lash - Inspect/Adjust
Fuel Injector - Inspect/Adjust
Speed Sensor - Clean/Inspect
Turbocharger - Inspect
Cooling System Coolant Extender (ELC) - Add
Cooling System Coolant (ELC) - Change
Cooling System Water Temperature Regulator - Replace
Starting Motor - Inspect
Water Pump - Inspect
Overhaul (Major)
Overhaul (Top End)
Overhaul Considerations
The user is responsible for the performance of maintenance, including all adjustments, the use of proper lubricants, fluids, filters, and the replacement of components due to normal wear and aging. Failure to adhere to proper maintenance intervals and procedures may result in diminished performance of the product and/or accelerated wear of components.
Use mileage, fuel consumption, service hours, or calendar time, WHICH EVER OCCURS FIRST, in order to determine the maintenance intervals. Products that operate in severe operating conditions may require more frequent maintenance.
Note: Before each consecutive interval is performed, all maintenance from the previous interval must be performed.
When Required
Batteries - ReplaceEngine Air Cleaner Element (Single Element) - Clean/Replace
Fuel System - Prime
Maintenance Recommendations
Radiator - Clean
Daily
Air Starting Motor Lubricator Oil Level - CheckCooling System Coolant Level - Check
Driven Equipment - Inspect/Replace/Lubricate
Engine Air Cleaner Differential Pressure - Check
Engine Air Precleaner - Clean
Engine Oil Filter Differential Pressure - Check
Engine Oil Level - Check
Fuel System Fuel Filter Differential Pressure - Check
Fuel Tank Water and Sediment - Drain
Instrument Panel - Inspect
Walk-Around Inspection
Initial 250 Service Hours
Engine Valve Lash - Inspect/AdjustEvery 250 Service Hours
Battery Electrolyte Level - CheckBelts - Inspect/Adjust/Replace
Cooling System Coolant Sample (Level 1) - Obtain
Cooling System Supplemental Coolant Additive (SCA) - Test/Add
Engine Oil Sample - Obtain
Hoses and Clamps - Inspect/Replace
Initial 500 Service Hours (or at first oil change)
Engine Valve Lash - Inspect/AdjustFuel Injector - Inspect/Adjust
Every 500 Service Hours
Air Shutoff - TestEngine Oil and Filter - Change
Every 1000 Service Hours
Cooling System Coolant Sample (Level 2) - ObtainEngine - Clean
Engine Crankcase Breather - Clean
Engine Oil and Filter - Change
Engine Protective Devices - Check
Fuel System Primary Filter - Clean/Inspect/Replace
Fuel System Secondary Filter - Replace
Every 2000 Service Hours
Air Starting Motor Lubricator Bowl - CleanCrankshaft Vibration Damper - Inspect
Driven Equipment - Check
Engine Mounts - Check
Engine Valve Lash - Inspect/Adjust
Fuel Injector - Inspect/Adjust
Speed Sensor - Clean/Inspect
Turbocharger - Inspect
Every 3000 Service Hours or 3 Years
Cooling System Coolant (DEAC) - ChangeCooling System Coolant Extender (ELC) - Add
Every 4000 Service Hours
Engine Valve Lash - Inspect/AdjustEvery 6000 Service Hours
Air Shutoff Damper - Remove/CheckEvery 6000 Service Hours or 3 Years
Water Pump - InspectEvery 6000 Service Hours or 6 Years
Alternator - InspectCooling System Coolant (ELC) - Change
Cooling System Water Temperature Regulator - Replace
Starting Motor - Inspect
Water Pump - Inspect
Overhaul
Aftercooler Core - Inspect/CleanOverhaul (Major)
Overhaul (Top End)
Overhaul Considerations
Caterpillar Information System:
Procedure for Installing the New Unit Injector Hydraulic Pump Gp on Certain C9 Engines {1714} Procedure for Installing the New Unit Injector Hydraulic Pump Gp on Certain C9 Engines {1714}
2012/10/24 A New Fuel Pump Assembly Is Used in the Fuel Transfer Pump Group on C175-16 Engines {1256}
G3500 Engines Stub Shaft (Front)
G3500 Engines Flywheel Housing Cover
G3500 Engines Vibration Damper Guard
G3500 Engines Piston and Rings
G3500 Engines Exhaust Manifold
3500 Industrial Engines Crankshaft
3516B and 3516C Engines For MT4400D AC Off-Highway Trucks Lubrication System
C175-16 Locomotive Engine Water Temperature Control Valve - Remove
C13 Tier 4 Final Engines Exhaust Temperature - Test
C175-16 Locomotive Engine Exhaust Manifold - Remove and Install
2012/09/27 New Air Tubes for the Exhaust Balance Valve Are Used on Certain C13 Industrial Engines {1052}
G3500 Engines Turbocharger
349F and 352F Excavators Towing the Machine
Reuse and Salvage for Cast Iron & Steel Pulleys and Stub Shafts {1205, 1207, 1384, 1425} Reuse and Salvage for Cast Iron & Steel Pulleys and Stub Shafts {1205, 1207, 1384, 1425}
C175-16 Locomotive Engine Fuel Control - Test
G3500 Engines Turbocharger
G3500 Engines Cylinder Block
G3500 Engines Turbocharger
G3500 Engines Cylinder Block
G3500 Engines Turbocharger
G3500 Engines Cylinder Block
G3500 Engines Exhaust Manifold - Water Cooled