1978/02/06 Caterpillar


Attachment Groups Put Corrosion Inhibitor Directly Into Cooling System{1350}

Usage:


3406 and 3408 Truck Engines

SUPPLEMENT: 04/03/78

SERVICE MAGAZINE, FEBRUARY 6, 1978, PAGE 4 AND 5. In the article "Attachment Groups Put Corrosion Inhibitor Directly Into Cooling System", there is a wrong part number in the parts chart on page 5. For "3406 Truck Engines--Turbocharged and Aftercooled", change 1N3378 Elbow to read 2N3378 Elbow.

--------------- END SUPPLEMENT ---------------

SUPPLEMENT: 03/06/78

SERVICE MAGAZINE, FEBRUARY 6, 1978, PAGE 4. In the article "Attachment Groups Put Corrosion Inhibitor Directly Into Cooling System" that starts on Page 4, there is a wrong part number in the Parts Chart on Page 5. Change the first part number in the chart, 9N3367, to read 9N3366.

--------------- END SUPPLEMENT ---------------

Description of Change: Some conditions of operation have been found to cause pitting (small holes in the metal surface) from corrosion or cavitation erosion (wear caused by air bubbles in the coolant) on the outer surface of the cylinder liners and the inner surface of the cylinder block next to the liners on the above engines. Correct maintenance of the cooling system can keep this type of damage at a minimum.

To give the cylinder block and liner surfaces maximum protection, a 3% to 6% concentration of liquid corrosion inhibitor, or .8 to 3.4 ounces of a dry inhibitor per gallon of coolant, must be present in the cooling system at all times.

Owners can now get this type of corrosion protection for some of their engines from an attachment group. The elements used in these groups have a specific amount of inhibitor for acceptable cooling system protection. As water or coolant flows through the element, the corrosion inhibitor, which is a dry material, dissolves (goes into a solution) and mixes with the water or coolant to the correct amount of concentration.

When a cooling system is first filled with new coolant or water, an element with larger than normal amount of inhibitor (precharge) is used. At the first oil change interval, the precharge element is removed and an element with a normal amount of inhibitor (maintenance) is then installed to keep the corrosion protection at an acceptable level. After the first change period, only maintenance elements are installed to keep the cooling system protection needed. Use the chart that follows to find the correct precharge and maintenance element to be used.

NOTE: The service life of a coolant conditioner element is based upon a 10,000-12,000 mile (16,100-19,300 km) change interval and an expected coolant life of 100,000 miles (161,000 km) or one year.


NOTICE

Any extension of the element change period beyond the 10,000-12,000 mile recommendation can result in the loss of adequate cooling system protection.


Adaptable To: While the groups are not available for parts service as groups, the separate parts can be ordered and installed according to the instructions given in Special Instruction Form SEHS7222. Installation instructions given are for the remote mount groups. The groups are adaptable to 3406 and 3408 Truck Engines as shown in the chart that follows:

If water must be added to the cooling systen on a daily basis, either the cooling system has a leak or too much water is added (overfilling). Both of these procedures dilute (makes weaker) the concentration of inhibitor.

Caterpillar Information System:

1978/02/06 Successful Engine Service-3208 Engine Booklet Is Available{1000}
1978/02/06 Smaller Quantity Of Oil Now Used In Engine Oil Pan; Prevents Contact Between Crankshaft And Oil{1318}
1978/01/30 Do Not Change Factory Fuel Or Speed Settings On Truck Engines Unless New Settings Are Certified Under Applicable EPA Regulations{0336,0337,1257}
1978/01/30 Stronger Front Support Assembly{1153}
1978/01/30 New Water Pump Cover Has A Baffle And Wall To Send Coolant Flow From Bypass Line Directly Into Water Pump{1361}
1978/01/30 Oil Strainer (Screen) Added To Turbocharger Thrust Bearing{1052,1053}
1978/01/30 Valve Damage Can Be Caused By Short Intervals Of Engine Operation In Very Cold Temperatures{1105,1208}
1978/01/23 Change In Design Of Engine Governor, Fuel Injection And Transfer Pump Groups, And Fuel Ratio Control Groups{1264,1278,1286}
1978/01/23 Design Of Governor Control Linkage Changed; Less Force Is Needed To Move The Accelerator Pedal{1265,1269}
1978/01/16 Improved Gasket Prevents Oil Leakage From The Governor{1264}
1978/01/16 Turbine Housing For Turbocharger Is Stronger{1052}
1978/01/16 New Turbine Housings Are The Replacement For Three Former Turbine Housings Used On Schwitzer Turbochargers{1052}
1978/02/06 New Water Temperature Regulator Opens At 180°F (82°C){1350,1355,7304}
1978/02/06 Probable Causes Of Low Fuel Delivery During Testing On Fuel Injection Test Benches{0650,1250}
1978/02/13 Replacement Seal Group For Water Pump Impeller Now Has All The Seal Parts Plus An Installation Tool{1361,0622}
1978/02/13 Complete Set Of Contact Points For Dial Indicators Is Now Available In One Group{0653}
1978/02/27 New Seal Assembly With Longer Ferrule Prevents Damage To Ferrule During Cylinder Head Installation{1100,1101,1300}
1978/02/27 Fabricated Adapters Permit Horizontal Mounting Of Transmissions On 1P2420 Transmission Repair Stand{0640}
1978/02/27 Replacement Seals And Wear Sleeves Now Available As A Crankshaft Seal Kit{1202,1160,1161}
1978/02/27 Stronger Exhaust Manifold Gasket Now Used{1059}
1978/02/27 Improved Fuel Priming Pump Assembly Has Better Sealing Characteristics; Repair Kit Available For Knob{1258}
1978/02/27 Modification Of Oil Pan For Installation Of Oil Sump Heater{1302}
1978/02/27 New Tachometer Drive Adapter Assembly Prevents Failure Of The Seals For the Tachometer Drive Group And Transfer Pump{7462,1256}
1978/03/06 Stronger Piston And Connecting Rod Are Tapered In Area Of Piston Pin{1213,1214,1218}
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