1987/12/21 Caterpillar


Improved VR3 Voltage Regulator Available For Earlier Generators{4474}

Usage:


All 10 And 12 Lead Self-Excited SR4 Generators

The VR3 voltage regulator currently used on SR4 Generators is a solid state modular design. This regulator has the latest electronic design and improved reliability. It can be installed in place of any of the former regulators on all earlier self-excited (SE) SR4 Generators with 10 or 12 leads.

The new parts needed to install the new regulator are in the following list. Special Instruction SEHS8866 comes with either of the new mounting brackets.

1 - 7C1600 Regulator Assembly
1 - 7C9120 Bracket (Not for saddle-mounted terminal box)
1 - 7C9121 Bracket (For saddle-mounted terminal box)
6 - 9S8750 Nut
6 - 332075 Washer
6 - 5P537 Washer
3 - 7C5708 Grommet
3 - 7C5709 Sleeve
1 - 8J1256 Clip

Service Manual Supplement SENR3473 contains operation, wiring diagrams, and troubleshooting information.

Use Of Existing Attachments With New Regulator

Some attachments used with the former regulator must be replaced if the new regulator is installed. Other attachments can be reused.

... Remote Voltage Level. This potentiometer is mounted in the control panel or the switch gear, and must be replaced with a 7C4471 Potentiometer. Wiring connections are included in the Special Instruction and in the Service Manual Supplement.

... Voltage Droop Control. The 6L7007 Droop Potentiometer can be reused by removing it from the former regulator and installing it in the opening in the new mounting bracket. Wiring connections are provided in the Special Instruction and in the Service Manual Supplement.

... Series Boost. A new series boost module and associated parts will be available later for the new regulator. The existing series boost is electrically compatible with the VR3. Provisions for mounting the existing series boost with the VR3 are not provided.

... Manual Control. A new 7C2700 Manual Control Assembly is available for use with the new regulator. The 5N1613 Manual Control used with the A1-type regulator cannot be used with the new regulator. But, the 5N591 Manual Control Assembly used with either the 5N9440, 5N9441 or 5N9442 Regulator Assembly can be used with the new regulator. Contact your Service Engineering Product Analyst for installation instructions if the 5N591 Manual Control Assembly is to be reused. If a new manual control is used, wiring connections are provided in the Service Manual Supplement.

Caterpillar Information System:

1987/12/14 Earlier Flywheel Housings Can Be Modified For Use With Later Crankshafts{1157,1202}
1987/12/14 New 1U5803 Connector Repair Kit Available{0785,0782}
1987/12/14 Improved Valve Mechanism Cover Groups{1107}
1987/12/14 Cooling System Troubleshooting Procedures For Generator Sets Equipped With Folded Core Radiators{1350}
1987/12/14 New Gaskets Used In Valve Mechanism Cover Group{1107,1120}
1987/12/14 New Linings Available For Flywheel Clutch Brake Shoe Assemblies{3058}
1987/11/30 Improved Starter Solenoid Prevents Contact Corrosion {1453}
1987/11/30 Engine Oil Refill Capacity Reduced {1318,1326}
1987/11/30 Oil Pan Size Identification {1302}
1987/11/30 The 8T5200 Signal Generator/Counter Group And Its Uses {0783,3000,3012}
1987/11/30 Two New Vacuum Pumps Available For Servicing Air Conditioning Systems {1802,7320}
1987/11/30 New Caterpillar Excavator Service Reporting Codes Booklet For SIMS And Service Claims Use {0336}
1987/12/21 Check Screen Assembly In Fuel Transfer Pump Inlet If Low Fuel Pressure Is Experienced{1256}
1987/12/21 New Suction Bell Assemblies, Bolts, And Washers Used In Sump Oil Lines Groups{1307,1315,1304}
1987/12/21 New Gerotor Pump Group Used In 3161 Governors{1264}
1987/12/21 New or Updated Drive Train Information Available In Guidelines For Reusable Parts{0374}
1978/01/09 Improved Water Pump Group Now Used{1361}
1978/01/09 Service Tip: Use Caution When Hydraulically Operated Implements Must Be Lifted With A Hoist While The Engine Is Stopped{5050}
1978/01/09 Improved Seal Used Between Impeller And Bearings On Water Pump Shaft{1361,1371}
1978/01/09 5P8665 Cylinder Liner Puller Makes Liner Removal Easier And Faster{0621,1216}
1978/01/09 Inner Member Of Caterpillar Coupling Must Be Restrained If The Connection To The Inner Member Is Removed{3252}
1978/01/09 Improved Water Shield For Exhaust Manifold{1067}
1978/01/16 Improved Front Pulley And Damper Groups Use New Damper Adapter With Larger Diameter Bolt Circle For Pulley Bolts{1205}
1978/01/16 Tolerance Added To Valve Clearance Specifications{1105,0374}
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