3608 Engine Caterpillar

Cylinder Liner - Remove

Usage:

3608 1ZD

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Table 1
Required Tools
Tool	Part Number	Part Description	Qty
A	6V-7073	Cylinder Liner Puller	1
B	8T-3035	Hydraulic Line	1
	8T-0820	Hydraulic Pressure Gauge	1
	9U-6600	Hand Hydraulic Pump ⁽¹⁾	1
	3S-6224	Electric Hydraulic Pump (115 Volt 50/50 Hz) ⁽¹⁾	1
	8S-8033	Electric Hydraulic Pump (230 Volt 50/60 Hz) ⁽¹⁾	1

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^( 1 )

Any of the pumps may be used for this procedure.

Start By:

Remove the piston and connecting rod. Refer to Disassembly and Assembly, "Piston and Connecting Rods - Remove".

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NOTICE

Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life.

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NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates.

Note: Refer to Disassembly and Assembly, "General Information (Reference Material)" for more information.

Put a protective cover over the crankshaft in order to prevent dirt and debris from falling on the crankshaft.

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Install Tooling (A) into the cylinder liner. Put the legs into position in order to engage with the bottom of the cylinder liner.

Attach the hydraulic hoses from the pump group to the hydraulic cylinder on Tooling (A) .

Use Tooling (A) and Tooling (B) in order to pull the cylinder liner from the cylinder block. Pull the cylinder liner until the O-ring seals are free in the bore of the cylinder block.

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Attach a suitable lifting device to Tooling (A). Lift cylinder liner (1) out of the cylinder block. The combined weight of cylinder liner (1) and Tooling (A) is approximately 127 kg (280 lb).