Worksheets
The following tables are provided in order to record information as you perform the tests on the machine. Make copies of these tables so that the tables may be used multiple times.
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Model Of The Machine     |     | Date     |     |
Serial Number     |     | Service Meter Hours     |     |
Engine Serial Number     |     | Arrangement Number     |     |
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Test A Test for the Baseline     |
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Test     | Low Idle     | High Idle     | ||
Spec | Actual     | Spec     | Actual     | |
Engine Speed     | 975 ± 50 rpm     |     | 2630 ± 50 rpm     |     |
Charge Pressure     | 3200 ± 300 kPa (464 ± 44 psi)     |
    | 3660 ± 300 kPa (530 ± 44 psi)     |
    |
Pump Signal Pressure     | 530 ± 150 kPa (77 ± 22 psi)     |
    | 2050 ± 150 kPa (298 ± 22 psi)     |
    |
Steering Pump Pressure     | 970 ± 300 kPa (141 ± 44 psi)     |
    | 2140 ± 400 kPa (310 ± 58 psi)     |
    |
Pressure for the Pump Case     | 60 kPa (9 psi) maximum     |
    | 120 kPa (17 psi) maximum     |
    |
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Test B for a Machine in a FORWARD or REVERSE Direction (Tortoise Mode)     | ||
Test     | Spec     | Actual     |
Signal Pressure     | 2400 ± 350 kPa (348 ± 50 psi)     |
    |
AB Pressure for the Drive Loop     | 5700 ± 1500 kPa (828 ± 218 psi)     |
    |
Engine rpm     | 2600 ± 75 rpm     |     |
Drive shaft rpm     | 1030 ± 50 rpm     |     |
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Test C for a Machine in a FORWARD or REVERSE Direction (Rabbit Mode)     | ||
Test     | Spec     | Actual     |
Signal Pressure     | 2340 ± 360 kPa (340 ± 52 psi)     |
    |
AB Pressure for the Drive Loop     | 11000 ± 2000 kPa (1595 ± 290 psi)     |
    |
Engine rpm     | 2560 ± 100 rpm     |     |
Drive shaft rpm     | 2850 ± 90     |     |
Caterpillar Information System:
824H Wheel Dozer, 825H Soil Compactor and 826H Landfill Compactor Electrohydraulic System MID 082 - CID 0489 - FMI 04
637G Wheel Tractor-Scraper Engine Oil Sample - Obtain
Machining of Replacement Sleeve Bearings{1206, 1212, 1234} Machining of Replacement Sleeve Bearings{1206, 1212, 1234}
2005/04/18 A New Aftercooler Gasket and a New Torque Tightening Sequence is Now Used {1063}
631G Wheel Tractor-Scraper Engine Oil Sample - Obtain
637G Wheel Tractor-Scraper Engine Oil Level - Check
966H and 972H Wheel Loaders Machine Systems Lift Arms - Install
966H and 972H Wheel Loaders Machine Systems Lift Arms - Remove
AD45B Underground Articulated Truck Power Train Electronic Control System MID 027 - CID 0190 - FMI 08
AD45B Underground Articulated Truck Power Train Electronic Control System MID 027 - CID 0190 - FMI 02
657G Wheel Tractor-Scraper Cutting Edges and End Bits - Inspect/Replace
631G Wheel Tractor-Scraper Engine Oil Level - Check
953C Track-Type Loader Front Idler Position - Check
904B Wheel Loader Engine Supplement Water Pump - Remove and Install
992G Wheel Loader Maintenance Interval Schedule
854G Wheel Dozer Maintenance Interval Schedule
657G Wheel Tractor-Scraper Differential and Final Drive Breather - Clean
824H Wheel Dozer, 825H Soil Compactor and 826H Landfill Compactor Electrohydraulic System MID 082 - CID 0490 - FMI 03
824H Wheel Dozer, 825H Soil Compactor and 826H Landfill Compactor Electrohydraulic System MID 082 - CID 0490 - FMI 04
904B Wheel Loader Power Train Oscillating Axle (Rear)
824H Wheel Dozer, 825H Soil Compactor and 826H Landfill Compactor Electrohydraulic System MID 082 - CID 0497 - FMI 03
824H Wheel Dozer, 825H Soil Compactor and 826H Landfill Compactor Electrohydraulic System MID 082 - CID 0497 - FMI 05
657G Wheel Tractor-Scraper Differential and Final Drive Oil - Change
966H and 972H Wheel Loaders Machine Systems Steering Wheel (Command Control Steering) - Remove and Install