904B Wheel Loader Power Train Caterpillar


Worksheets

Usage:

904B B4L
The following tables are provided in order to record information as you perform the tests on the machine. Make copies of these tables so that the tables may be used multiple times.

Table 1
Model Of The Machine         Date        
Serial Number         Service Meter Hours        
Engine Serial Number         Arrangement Number        

Table 2
Test A
Test for the Baseline    
Test     Low Idle     High Idle    
Spec Actual     Spec     Actual    
Engine Speed     975 ± 50 rpm         2630 ± 50 rpm        
Charge Pressure    
3200 ± 300 kPa (464 ± 44 psi)    
   
3660 ± 300 kPa (530 ± 44 psi)    
   
Pump Signal Pressure    
530 ± 150 kPa (77 ± 22 psi)    
   
2050 ± 150 kPa (298 ± 22 psi)    
   
Steering Pump Pressure    
970 ± 300 kPa (141 ± 44 psi)    
   
2140 ± 400 kPa (310 ± 58 psi)    
   
Pressure for the Pump Case    
60 kPa (9 psi) maximum    
   
120 kPa (17 psi) maximum    
   

Table 3
Test B for a Machine in a FORWARD or REVERSE Direction (Tortoise Mode)    
Test     Spec     Actual    
Signal Pressure    
2400 ± 350 kPa (348 ± 50 psi)    
   
AB Pressure for the Drive Loop    
5700 ± 1500 kPa (828 ± 218 psi)    
   
Engine rpm     2600 ± 75 rpm        
Drive shaft rpm     1030 ± 50 rpm        

Table 4
Test C for a Machine in a FORWARD or REVERSE Direction (Rabbit Mode)    
Test     Spec     Actual    
Signal Pressure    
2340 ± 360 kPa (340 ± 52 psi)    
   
AB Pressure for the Drive Loop    
11000 ± 2000 kPa (1595 ± 290 psi)    
   
Engine rpm     2560 ± 100 rpm        
Drive shaft rpm     2850 ± 90        

Caterpillar Information System:

824H Wheel Dozer, 825H Soil Compactor and 826H Landfill Compactor Electrohydraulic System MID 082 - CID 0489 - FMI 04
637G Wheel Tractor-Scraper Engine Oil Sample - Obtain
Machining of Replacement Sleeve Bearings{1206, 1212, 1234} Machining of Replacement Sleeve Bearings{1206, 1212, 1234}
2005/04/18 A New Aftercooler Gasket and a New Torque Tightening Sequence is Now Used {1063}
631G Wheel Tractor-Scraper Engine Oil Sample - Obtain
637G Wheel Tractor-Scraper Engine Oil Level - Check
966H and 972H Wheel Loaders Machine Systems Lift Arms - Install
966H and 972H Wheel Loaders Machine Systems Lift Arms - Remove
AD45B Underground Articulated Truck Power Train Electronic Control System MID 027 - CID 0190 - FMI 08
AD45B Underground Articulated Truck Power Train Electronic Control System MID 027 - CID 0190 - FMI 02
657G Wheel Tractor-Scraper Cutting Edges and End Bits - Inspect/Replace
631G Wheel Tractor-Scraper Engine Oil Level - Check
953C Track-Type Loader Front Idler Position - Check
904B Wheel Loader Engine Supplement Water Pump - Remove and Install
992G Wheel Loader Maintenance Interval Schedule
854G Wheel Dozer Maintenance Interval Schedule
657G Wheel Tractor-Scraper Differential and Final Drive Breather - Clean
824H Wheel Dozer, 825H Soil Compactor and 826H Landfill Compactor Electrohydraulic System MID 082 - CID 0490 - FMI 03
824H Wheel Dozer, 825H Soil Compactor and 826H Landfill Compactor Electrohydraulic System MID 082 - CID 0490 - FMI 04
904B Wheel Loader Power Train Oscillating Axle (Rear)
824H Wheel Dozer, 825H Soil Compactor and 826H Landfill Compactor Electrohydraulic System MID 082 - CID 0497 - FMI 03
824H Wheel Dozer, 825H Soil Compactor and 826H Landfill Compactor Electrohydraulic System MID 082 - CID 0497 - FMI 05
657G Wheel Tractor-Scraper Differential and Final Drive Oil - Change
966H and 972H Wheel Loaders Machine Systems Steering Wheel (Command Control Steering) - Remove and Install
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