854G Wheel Dozer Caterpillar

Note: All safety information, warnings, and instructions must be read and understood before you perform any operation or any maintenance procedure.

Before each consecutive interval is performed, all of the maintenance requirements from the previous interval must also be performed.

When Required

Battery - Recycle
Battery or Battery Cable - Inspect/Replace
Belts - Inspect/Adjust/Replace
Circuit Breakers - Reset
Engine Air Filter Primary Element - Clean/Replace
Engine Air Filter Secondary Element - Replace
Ether Starting Aid Cylinder - Replace
Fuel System - Prime
Fuses - Replace
High Intensity Discharge Lamp (HID) - Replace
Oil Filter - Inspect
Radiator Core - Clean
Seat Side Rails - Adjust
Secondary Steering - Test
Transmission Magnetic Screen - Clean
Window Washer Reservoir - Fill
Window Wiper - Inspect/Replace

Every 10 Service Hours or Daily

Backup Alarm - Test
Cooling System Coolant Level - Check
Cutting Edges and End Bits - Inspect/Replace
Engine Oil Level - Check
Hydraulic System Oil Level (Steering and Brake) - Check
Seat Belt - Inspect
Transmission Oil Level - Check
Windows - Clean

Every 50 Service Hours or Weekly

Cab Air Filter - Clean/Replace
Fuel Tank Water and Sediment - Drain
Tire Inflation - Check

Initial 250 Service Hours

Electronic Unit Injector - Inspect/Adjust
Engine Valve Lash - Check
Engine Valve Rotators - Inspect
Transmission Oil Filter - Replace

Every 250 Service Hours or Monthly

Axle Oscillation Bearings - Lubricate
Battery - Clean
Belts - Inspect/Adjust/Replace
Braking System - Test
Differential and Final Drive Oil Level - Check
Engine Oil Sample - Obtain
Engine Oil and Filter - Change
Steering Cylinder Bearings - Lubricate

Initial 500 Service Hours

Cooling System Coolant Sample (Level 2) - Obtain
Seat Side Rails - Adjust

Every 500 Service Hours or 3 Months

Axle Oil Cooler Filter - Replace
Case Drain Oil Filters - Replace
Cooling System Coolant Sample (Level 1) - Obtain
Differential and Final Drive Oil Sample - Obtain
Drive Shaft Spline (Center) - Lubricate
Engine Crankcase Breather - Clean
Fuel System Primary Filter - Clean/Replace
Fuel System Secondary Filter - Replace
Fuel Tank Cap and Strainer - Clean
Hydraulic Fan Valve Screen - Replace
Hydraulic System Oil Filter (Implement Pilot) - Replace
Hydraulic System Oil Filter (Steering Pilot) - Replace
Hydraulic System Oil Sample (Implement and Hydraulic Fan) - Obtain
Hydraulic System Oil Sample (Steering and Brake) - Obtain
Transmission Oil Filter - Replace
Transmission Oil Sample - Obtain

Every 1000 Service Hours or 6 Months

Articulation Bearings - Lubricate
Battery Hold-Down - Tighten
Drive Shaft Support Bearing - Lubricate
Lift Cylinder Yoke Bearings - Lubricate
Rollover Protective Structure (ROPS) - Inspect
Tilt Cylinder Bearings - Lubricate
Transmission Oil - Change

Every 2000 Service Hours or 1 Year

Brake Accumulator - Check
Cooling System Coolant Sample (Level 2) - Obtain
Differential and Final Drive Oil - Change
High Pressure Screens - Clean/Replace
Hydraulic System Oil (Implement and Hydraulic Fan) - Change
Hydraulic System Oil (Steering and Brake) - Change
Hydraulic System Oil Level (Implement and Hydraulic Fan) - Check
Hydraulic Tank Breaker Relief Valve - Clean

Every 3000 Service Hours or 2 Years

Crankshaft Vibration Damper - Inspect
Engine Mounts - Inspect

Every 4000 Service Hours or 2 Years

Electronic Unit Injector - Inspect/Adjust
Engine Valve Lash - Check
Engine Valve Rotators - Inspect
Hydraulic System Oil (Implement and Hydraulic Fan) - Change
Hydraulic System Oil (Steering and Brake) - Change

Every 3 Years After Date of Installation or Every 5 Years After Date of Manufacture

Seat Belt - Replace

Every 5000 Service Hours or 3 Years

Alternator - Inspect
Starting Motor - Inspect
Turbocharger - Inspect

Every 6000 Service Hours or 3 Years

Cooling System Coolant Extender (ELC) - Add
Engine Water Pump - Inspect
VIDS Module Battery - Replace
VIMS Module Battery - Replace

Every 7500 Service Hours or 757 000 L (200 000 US gal) of Fuel

Engine Components - Rebuild/Install Reman

Every 12 000 Service Hours or 6 Years

Cooling System Coolant (ELC) - Change
Cooling System Water Temperature Regulator - Replace

Every 15 000 Service Hours or 1 514 000 L (400 000 US gal) of Fuel

Engine Components - Clean/Inspect, Rebuild/Install Reman, Install New