C7 and C9 On-Highway Engines Caterpillar


Component Location

Usage:

C7 C7S

C7 Engines and C9 Engines

Left Side View




Illustration 1g01386981

Typical left side view

Crankcase pressure sensor (8) is located above Engine Control Module (ECM) (14) on C9 engines.

(1) Fuel rail pressure sensor

(2) Solenoid 1 for the high pressure fuel pump

(3) Solenoid 2 for the high pressure fuel pump

(4) High pressure fuel pump

(5) Fuel rail

(6) Coolant temperature sensor

(7) Intake manifold air temperature sensor

(8) Crankcase pressure sensor (if equipped)

(9) Pressure relief valve for fuel rail (5)

(10) Intake manifold pressure sensor

(11) Coil for the ARD purge air actuator

(12) Pilot fuel pressure sensor

(13) Main fuel pressure sensor

(14) ECM

(15) Air inlet heater relay

(16) Oil pressure sensor

(17) Main fuel control valve

(18) Pilot fuel control valve

(19) Air compressor

(20) Fuel enable valve

(21) Secondary speed/timing sensor (bottom)

(22) Primary speed/timing sensor (top)

(23) Secondary fuel filter

(24) Cleaning port for the Aftertreatment Regeneration Device (ARD)

(25) Optional hand priming pump

(26) Fuel transfer pump

Right Side View




Illustration 2g01387031

Typical right side view

(27) Venturi for the combustion air supply

(28) Differential pressure sensor for the combustion air supply

(29) Air pressure control valve

(30) Differential pressure sensor for the CGI system

(31) Absolute pressure sensor for the CGI system

(32) CGI control group

(33) Air inlet temperature sensor

(34) Temperature sensor for the CGI system

(35) Venturi for the CGI system

(36) Oil filter

(37) Ignition coil

(38) CGI precooler

(39) Spark plug

(40) ARD combustion head

(41) ARD body

(42) Flame boundary temperature sensor

(43) Flame detection temperature sensor

(44) Variable Nozzle Turbocharger (VNT)

(45) Turbocharger outlet temperature sensor

C9 Engines for Recreational Vehicles

Left Side View




Illustration 3g03274596

Typical left side view

Main fuel control valve (18) is behind air inlet heater relay (15) . The location of secondary fuel filter (23) depends on the chassis arrangement.

(1) Fuel rail pressure sensor

(2) Solenoid 1 for the high pressure fuel pump

(3) Solenoid 2 for the high pressure fuel pump

(4) High pressure fuel pump

(5) Fuel rail

(7) Intake manifold air temperature sensor

(8) Crankcase pressure sensor (if equipped)

(9) Pressure relief valve for fuel rail (5)

(10) Intake manifold pressure sensor

(11) Coil for the ARD purge air actuator

(12) Pilot fuel pressure sensor

(13) Main fuel pressure sensor

(14) ECM

(15) Air inlet heater relay

(16) Oil pressure sensor

(17) Main fuel control valve

(18) Pilot fuel control valve

(19) Fuel enable valve

(20) Air compressor

(21) Secondary speed/timing sensor (bottom)

(22) Primary speed/timing sensor (top)

(23) Secondary fuel filter

(24) Cleaning port for the ARD

(25) Optional hand priming pump

(26) Fuel transfer pump

(46) Outlet of the fuel filter base

(47) Inlet of the fuel filter base

Right Side View




Illustration 4g01443453

Typical right side view

Flame boundary temperature sensor (42) is not shown.

(6) Coolant temperature sensor

(32) CGI control group

(33) Air inlet temperature sensor

(34) Temperature sensor for the CGI system

(35) Venturi for the CGI system

(36) Oil filter

(37) Ignition coil

(38) CGI precooler

(39) Spark plug

(40) ARD combustion head

(41) ARD body

(43) Flame detection temperature sensor

(44) VNT

(45) Turbocharger outlet temperature sensor

Top View




Illustration 5g01443536

Typical top view

(1) Fuel rail pressure sensor

(2) Solenoid 1 for the high pressure fuel pump

(3) Solenoid 2 for the high pressure fuel pump

(6) Coolant temperature sensor

(7) Intake manifold air temperature sensor

(9) Pressure relief valve for fuel rail (5)

(10) Intake manifold pressure sensor

(11) Coil for the ARD purge air actuator

(12) Pilot fuel pressure sensor

(13) Main fuel pressure sensor

(24) Cleaning port for the Aftertreatment Regeneration Device (ARD)

(25) Optional hand priming pump

(27) Venturi for the combustion air supply

(28) Differential pressure sensor for the combustion air supply

(30) Differential pressure sensor for the CGI system

(31) Absolute pressure sensor for the CGI system

(32) CGI control group

(33) Air inlet temperature sensor

(39) Spark plug

(40) ARD combustion head

(43) Flame detection temperature sensor

(44) Variable Nozzle Turbocharger (VNT)

Rear View




Illustration 6g01443568

Typical rear view

(27) Venturi for the combustion air supply

(28) Differential pressure sensor for the combustion air supply

(29) Air pressure control valve

Diesel Particulate Filter (DPF)




Illustration 7g01387075

Typical DPF

Sensors (49) and (52) are nonserviceable separately. Sensor group (51) is serviced.

(48) Inlet to the DPF

(49) Inlet temperature sensor for the DPF

(50) Electrical connector

(51) Sensor group

(52) Outlet temperature sensor for the DPF

(53) Outlet for CGI

(54) Outlet from the DPF

(55) Tubes for the measurement of the differential pressure across the DPF

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