D4E TRACTOR POWER TRAIN Caterpillar


Dash

Usage:

Remove Dash

start by: (for machines without a cab)

a) remove Roll-Over Protective Structure*

start by: (for machines with a cab)

a) remove cab*


*These operations are in the Operator's Station Disassembly and Assembly section.

1. Drain coolant from the radiator until the level is below the cylinder head. Remove the floor plate from machines without a cab.

2. Remove the cotter pins and pins from the brake linkages (1) and the steering clutch linkages (2).

3. Remove cotter pin and pin (3) from governor linkage.

4. Remove two bolts (4) and remove bracket assembly (5) from dash.

5. Remove cotter pin and pin (7) from governor linkage.

6. Remove two bolts and remove bracket assembly (6) from the dash. Remove the shaft assembly.

7. Disconnect wiring harness (8) from dash.

8. Remove the water temperature sending unit (9) from the cylinder head and pull it clear of engine.

9. Disconnect the oil pressure line (10) and the fuel pressure line (11).

10. Disconnect the service meter wire (12).

11. Remove the torque converter oil temperature sending unit (13).

12. Remove two bolts from the cover on top of the dash and install two 3/8-16 NC forged eyebolts. Fasten a hoist to the eyebolts.

13. Remove two bolts and washers (14) that hold the dash to the fenders.

14. Remove dash (15). The weight of the dash is 220 lb. (99 kg).

Install Dash

1. Fasten a hoist to the dash (1) and put it into position on the machine.

2. Install the two bolts and washers (2) that hold the dash to the fenders.

3. Install the torque converter oil temperature sending unit (3).

4. Install the water temperature sending unit (4) in the cylinder head.

5. Connect the oil pressure line (5) and the fuel pressure line (6).

6. Connect the service meter wire (7).

7. Put the shaft assembly (8) in position. Install the bracket assembly (9) on the dash.

8. Install the pin and cotter pin (10) in the governor linkage.

9. Install the bracket assembly (12) on the dash.

10. Install the pin and cotter pin (11) in the governor linkage.

11. Install the pins and cotter pins (13) in the brake linkages.

12. Install the pins and cotter pins in the steering clutch linkages (14).

13. Install the floor plate in machines without a cab.

14. Fill the cooling system with coolant to the correct level. See LUBRICATION AND MAINTENANCE GUIDE.

end by: (for machines without a cab)*

a) install Roll-Over Protective Structure

end by: (for machines with a cab)

a) install cab*


*These operations are in the Operator's Station Disassembly and Assembly section.

Caterpillar Information System:

D4E TRACTOR POWER TRAIN Priority Valve
D4E TRACTOR POWER TRAIN Final Drive Pinions And Flanges
D4E TRACTOR POWER TRAIN Bevel Gear And Pinion Shaft Settings (Direct Drive, Special Application And Power Shift)
D4E TRACTOR POWER TRAIN Bevel Gear And Shaft
D4E TRACTOR POWER TRAIN Brake Bands And Drums
D4E TRACTOR POWER TRAIN Steering Clutches
D4E TRACTOR POWER TRAIN Steering Clutch Controls
D4E TRACTOR POWER TRAIN Steering Clutch Control Valve
D4E TRACTOR POWER TRAIN Fuel Tank
D4E TRACTOR POWER TRAIN Sprocket Shafts
D4E TRACTOR POWER TRAIN Final Drive Cases, Gears And Hubs
D4E TRACTOR POWER TRAIN Sprocket Assemblies
D4E TRACTOR POWER TRAIN Crankcase Guard (Rear), Floor Plate
D4E TRACTOR POWER TRAIN Flexible Coupling Drive (Powershift)
D4E TRACTOR POWER TRAIN Drive Shaft (Direct Drive and Special Application)
D4E TRACTOR POWER TRAIN Transmission Oil Filter (Power Shift)
D4E TRACTOR POWER TRAIN Flywheel Clutch Brake (Direct Drive & Special Application)
D4E TRACTOR POWER TRAIN Transmission Oil And Scavenge Pump (Direct Drive And Special Application)
D4E TRACTOR POWER TRAIN Transmission Oil Pump (Power Shift)
D4E TRACTOR POWER TRAIN Flywheel Clutch And Hub (Direct Drive And Special Application)
D4E TRACTOR POWER TRAIN Flywheel Clutch (Direct Drive And Special Application)
D4E TRACTOR POWER TRAIN Torque Converter, Transmission And Transfer Gears
D4E TRACTOR POWER TRAIN Torque Converter (Power Shift)
D4E TRACTOR POWER TRAIN Gearshift Controls (Direct Drive and Special Application)
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