UPS 300, UPS 301, UPS 500, UPS 600, UPS 750 and UPS 900 Uninterruptible Power Supplies Caterpillar


User Interface for System Cabinet

Usage:

UPS 750 CPM
The user interface panel allows the operator to communicate with the UPS. The user interface panel provides the operator with vital information to the safe operation of the equipment. The user interface panel allows the operator to start the UPS. The user interface panel allows the operator to stop the UPS. The user interface panel allows the operator to change the operating parameters and mode of operation. The user interface panel allows the operator to display system errors and telemetry data. The following information is displayed on the Liquid Crystal Display (LCD): voltage input, voltage output, power factor, output current, speed of the flywheel and the number of executed discharges.

Adjusting the Contrast for the Display

Once power is applied to the system, the LCD should be active. Use the up arrow keys and down arrow keys (1) on the LCD in order to increase the contrast of the screen or decrease the contrast of the screen if "Menu" is not displayed in the LCD or there is no text that is visible.

Once the screen is adjusted for the best viewing, the adjustment is done. The current setting is saved in non-volatile memory. The non-volatile memory will remember the setting through the power cycles.




Illustration 1g01843133

The user interface panel for the Multiple Module Unit

(1) Arrow Keys

(2) Keyswitch

(3) Status Indicators

(4) Emergency Module Off Button

(5) Soft-keys

(6) Liquid Crystal Display

(1) Arrow Keys - The keypad has two arrow keys that are located at the right of the LCD. The keys are used in conjunction with the LCD. The functions of the keys change depending on upon information that is displayed to the left of the key. The arrow keys have the following functions: operational control of the MMU, adjustment of contrast and scrolling.

(2) Keyswitch - The keyswitch is used under the following conditions: reset, restart and locking the control in the "Bypass" or "Online" position

(3) Status Indicators - The status indicators alert the operator to the status of the MMU. The Status Indicator also alerts the operator of notice messages and alarm messages. The status of the MMU and any messages will be displayed in the LCD. Refer to the following list for information on each indicator:

  • Normal - This lamp will remain illuminated when the UPS is operating normally. When the MMU is the bypass mode or the system is discharging this lamp will flash. This is a green lamp.

  • Notice - When there is a "Notice Message" this lamp will illuminate and an audible alarm will activate. This is a yellow lamp.

  • Alarm - When there is an "Alarm Message" this lamp will illuminate and an audible alarm will activate. This is a red lamp.

(4) Emergency Module Off Button ("EMO") - The Emergency Module Off Button is used in order to place the MMU into the shutdown mode. This button is blue.

------ WARNING! ------

When the emergency power off switch is used, high voltage still remains in the system.

----------------------



Illustration 2g00760189

(7) Emergency Power Off Reset Circuit Breaker for the MMU Cabinet

In order to restart the system after using the "EMO" button, you must depress the Emergency Power Off reset circuit breaker. Additionally, you must turn the keyswitch to the Reset position. The circuit breaker is located inside the left front door of the system. Refer to Illustration 2.

Note: When the "EMO" button is depressed, the system will turn off the appropriate MMU. Pressing the "EMO" button could cause the system to go to bypass mode, if the remaining Multiple Module Units do not have enough capacity in order to support the load.

(5) soft-keys - The keypad has four soft-keys that are located below the LCD. The keys are used in conjunction with the LCD and the function of the key is indicated by text that is displayed above the key. The typical functions are "HOME", "SELECT", "BACK", and "MENU".

"Home" - The "HOME" key will take you to the default display.

"SELECT" - The "SELECT" key enables the user to select a menu item. The menu item must first be highlighted on the screen.

"BACK" - The "BACK" key enables the user to back up to the previous menu.

"MENU" - The "MENU" key enables the user to return to the top menu.

(6) Liquid Crystal Display (LCD) - The LCD displays the following information:

Status Messages - These messages indicate that normal system events are displayed during normal operation. The messages are printed to the "Message log". The log may be accessed from the front display. The log may also be accessed in UPS View.

Notice Messages - System errors that are not critical will generate Notice Messages. When this condition exists, the system will not shift to the Bypass mode. However, a service technician may be required to fix the problem.

A Notice Message will cause the "NOTICE" lamp to illuminate. The system will also emit an audible alarm. These messages are printed to the "Notice Log" and to the "Message log". The log may be accessed from the front display. The log may also be accessed in UPS View. Examples of the events that generate notice messages are in the following list:

  • Fan Failures

  • A Fuse Failure in the DC Capacitor Bank

  • Abnormal Thermal Conditions

Alarm Messages - System errors that are critical will generate Alarm Messages. Alarm Messages indicate that the system is in the Bypass mode and action is required. An Alarm Message will cause the "ALARM" LED to illuminate. The system will also emit an audible alarm. These messages are printed to the "Alarm Log" and to the "Message log". The log may also be accessed in UPS View. Examples of the events that generate alarm messages are in the following list:

  • Multiple Fuse Failures

  • Extreme Thermal Conditions

Telemetry Data - The telemetry data that is displayed by the LCD is in the following list:

  • Three-Phase Input Voltage

  • Three-Phase Output Voltage

  • Output Current

  • kVA

  • Kilowatts

  • Power Factor

  • The Speed of the Flywheel

  • The Number of executed discharges

  • The Percentage of the Total Energy That is Available

  • The Protected Load

Note: The Protective Load is displayed as a percentage of the rating of the system.

Adjustment of the Time and Date

  1. If "Menu" is not displayed in the LCD, press the soft-key (5) under "Home".

  1. Press the soft-key (5) under "Menu".

  1. Use the up arrow keys and the down arrow keys (1) in order to highlight the "Settings" menu in the LCD.

  1. When the "Settings" menu is selected, press the soft-key (5) under "Select".

  1. Use the up arrow keys and down arrow keys (1) in order to highlight the "Time and Date" menu.

  1. While the "Time and Date" menu is highlighted, press the "Select" soft-key.

  1. Use the up arrow keys and down arrow keys "1" in order to increase or decrease the selected setting.

  1. Press soft-key (5) under "Tab" in order to bypass any setting that does not need adjusting.

  1. If you need to restore the original setting, press the soft-key (5) under "Restore" before you press the soft-key (5) under "Accept".

  1. Once the proper time and the proper date are adjusted, press the soft-key (5) under "Accept".

Navigating through the LCD on the User Interface

"System Totals" Display




Illustration 3g00875379

The "System Totals" Display is the default display. The "System Totals" Display shows the following information that is generated by the system: input kVA, output kVA, kW, Hz, PF, number of discharges, percent of energy, percent load and mode.

You can navigate to the following menus from the "System Totals" display: "Main Menu", "System Inputs" and "System Outputs".

"System Inputs" Display




Illustration 4g00875431

The "System Inputs" Display shows the following information: input volts, amperes, kW and kVA.

You can navigate to the "Home" Display or "System Outputs" Display from the "System Inputs" Display by pressing the appropriate soft-key. Press the "Back" key in order to return to the previous display.

"System Outputs" Display




Illustration 5g00875434

The "System Outputs" Display shows the following information: input volts, amperes, kW and kVA.

Press the appropriate soft-key in order to navigate to the "Home" Display from the "System Outputs" Display. Press the "Back" soft-key in order to return to the previous display.

"Main Menu" Display




Illustration 6g00875437

The "Main Menu" Display provides access to the following information: "Telemetry Data", "Logs", "Show Setpoints", "Settings", "Show Configuration" and "Menus".

You can navigate from the Display for the "Main Menu" to the Display for "Home". To select the display for the "Telemetry Menu", use the "UP" arrow soft-key and the "DOWN" arrow soft-key to highlight the "Telemetry Menu". Press the "Select" soft-key in order to view the items that are on the menu. The "Telemetry Menu" will provide access to the following options: "MMU Summary" and "MMU Detail" "Telemetry Menu". Press the "Back" soft-key in order to return to the previous display.

"MMU Summary Menu" Display




Illustration 7g00875439

The "MMU Summary Menu" Display provides access to a summary of telemetry data for each MMU in your system.

You can navigate to the "Home" Display from the "MMU Summary Menu" Display. Highlight "MMU Summary". Press the "Select" soft-key in order to select the "MMU Summary Menu" Display. Press the "Back" soft-key in order to return to the previous display.

"MMU Summary" Display




Illustration 8g00875442

The "MMU Summary" Display shows a summary of telemetry data for each MMU in your system. The "MMU Summary" Display provides the following information: status of the unit, RPM of the flywheel, percentage of energy that is available and percent load.

You can navigate to the "Home" Display from the following displays: "MMU Summary" display, Totals display and "Ins/Outs" display. Press the "Ins/Outs" soft-key in order to access the "MMU Ins/Outs" Display. Press the "Back" soft-key in order to return to the previous display.

"MMU Ins/Outs" Display




Illustration 9g00875445

The "MMU Ins/Outs" Display shows the following information for each MMU in your system: input amperes, output amperes, kW and kVA.

A different MMU can be selected. Use the "UP" and "DN" arrow soft-keys in order to change the display. The MMU that is selected is shown in the status line that is located at the top of the display. Refer to Illustration 9.

You can navigate to the following displays from the "MMU Ins/Outs" Display: the "Home" Display, the Status Display and the Totals Display. Press the "Totals" soft-key in order to access the Totals Display. Press the "Back" soft-key in order to return to the previous display.

"MMU Totals" Display




Illustration 10g00875448

The "MMU Totals" Display shows the following information for each MMU in your system: the total input in kW, the total output in kW and the total kVA.

You can navigate from the "MMU Totals" Display to the following displays by pressing the appropriate soft-key: the "Home" Display, Status Display and "Ins/Outs" Displays. Press the "Back" soft-key in order to return to the previous display.

"MMU Detail Menu" Display




Illustration 11g00875454

The "MMU Detail Menu" Display provides access to a detailed list of telemetry data for an MMU.

You can navigate to the "Home" Display from the "MMU Detail Menu" Display. Highlight "MMU Detail" and press the "Select" soft-key in order to select the "MMU Detail Menu" Display. Press the "Back" soft-key in order to return to the previous display.

"MMU Detail" Display




Illustration 12g00875456

The "MMU Detail" Display shows the telemetry data for the flywheel of the MMU that the LCD is communicating. The following information is displayed: values for the positive DC bus, values for the negative DC bus, RPM of the flywheel, percent of usable energy, vacuum, top field coil current and bottom field coil current.

You can navigate to the "Home" display from the "MMU Detail" Display by pressing the appropriate soft-key. Press the "Back" soft-key in order to return to the previous display. Table 1 shows the type of telemetry data for the flywheel that is displayed.

Table 1
Telemetry Data     Information that is Shown    
Positive DC Bus     Positive DC Bus Voltage (VDC)    
Negative DC Bus     Negative DC Bus Voltage (VDC)    
Tachometer     The RPM of the flywheel    
Percent of Usable Energy     The percentage of usable energy per flywheel    
Vacuum Gauge     The vacuum (mtorr) inside the flywheel (1) (2)    
Top Field Coil Current     The amount of current (amperes) in the top field coil of the flywheel    
Bottom Field Coil Current     The amount of current (amperes) in the bottom field coil of the flywheel    
Top Flux Density 1     One of two readings of the amount of magnetic flux (Tesla) that is measured at the top of the flywheel    
Top Flux Density 2     One of two readings of the amount of magnetic flux (Tesla) that is measured at the top of the flywheel    
Bottom Flux Density     One of two readings of the amount of magnetic flux (Tesla) that is measured at the bottom of the flywheel    
Bottom Flux Density 2     One of two readings of the amount of magnetic flux (Tesla) that is measured at the bottom of the flywheel    
Force on the Bottom Bearing     The amount of force on the bottom bearing    
Lateral Vibration     The amount of horizontal vibration (G) in the flywheel (3)    
Axial Vibration     The amount of vertical vibration (G) in the flywheel (3)    
Temperature of the Top Field Coil     The temperature (°C) of the coil on the top of the flywheel    
Temperature of the Bottom Field Coil     The temperature (°C) of the coil on the bottom of the flywheel    
Temperature of the Armature     The temperature (°C) of the armature for the flywheel    
Temperature of the IGBT for the Top Field Coil     The temperature of the electronics for the current to the top field coils    
Temperature of the IGBT for the Bottom Field Coil     The temperature of the power electronics for the current to the bottom field coils    
Temperature of the Top Bearing     The temperature (°C) of the top bearing for the flywheel    
Temperature of the Bottom Bearing     The temperature (°C) of the bottom bearing for the flywheel    
Advance of the Rotor Position Sensor     Determination of the RPM of the Rotor    
( 1 ) Low vacuum is used to minimize the amount of power that is needed to spin the flywheel.
( 2 ) Low vacuum is used to maximize the length of the discharge.
( 3 ) Sensors monitor the vibration of the flywheel. The amplitude of the signal is a measurement of the health of the bearing for the flywheel.

"Logs Menu" Display




Illustration 13g00875460

The "Logs Menu" provides access to the following information: Alarms Only, Alarm Logs, Logs of Notices and "All Events" Logs. Use the "UP" arrow soft-keys and the "DOWN" arrow soft-keys in order to access the "Logs Menu". Highlight the "Logs Menu" and press the "Select" soft-key in order to view the menu items.

You can navigate to the "Home" Display from the "Logs Display" Menu. Highlight "Logs" and press the "Select" soft-keys in order to select the "Logs Display" Menu. Press the "Back" soft-key in order to return to the previous display.

"Alarm Only Menu" Display




Illustration 14g00875463

The "Alarm Only Menu" provides access to the "Alarms Only Log".

Use the "UP" arrow soft-keys and the "DOWN" arrow soft-keys in order to access the "Alarms Only Log". Highlight the menu. Press the "Select" soft-key in order to view the log.

"Alarms Only Log" Display




Illustration 15g00875464

"Alarms" alert the operator when the system is not operating correctly. "Alarms" Alert the operator when any corrective actions are needed. When an alarm occurs, the operator can check the display panel. Then, the operator can determine if there is any action that is required. System errors that are critical will generate Alarms. An "Alarms" message will cause the "ALARM" LED to illuminate. The system will also emit an audible alarm. The "Alarms Only Log" will display the type of event that caused the alarm, the time, and date.

Press the "Fast" soft-key in order to scroll through the "Alarms". Press the "Bottom" soft-key in order to view the last alarm.

You can navigate to the "Home" Display from the "Alarms Only Log" Display. Press the "Back" soft-key in order to return the previous display.

"Alarms & Notices Menu" Display




Illustration 16g00875467

The "Alarms & Notices Menu" provides access to the "Alarms & Notices Log".

Use the "UP" arrow soft-keys and the "DOWN" arrow soft-keys in order to access the "Alarms & Notices Log". Highlight the menu. Press the "Select" soft-key in order to view the log.

"Alarms & Notices Log" Display




Illustration 17g00875519

System errors that are not critical will generate a Notice. This notice may require action by the operator. A Notice message will also cause the "NOTICE" LED to illuminate. The system will also emit an audible alarm. The "Alarms & Notices Log" will display the type of event that caused the notice, the time, and date.

Press the "Fast" soft-key in order to scroll through the alarms and the notices. Press the "Bottom" soft-key in order to view the last alarm.

You can navigate to the "Home" Display from the "Alarms & Notices Log" Display. Press the "Back" soft-key in order to return to the previous display.

"All Events Menu" Display




Illustration 18g00875520

The "All Events Menu" provides access to the "All Events Log".

Use the "UP" arrow soft-keys and the "DOWN" arrow soft-keys in order to access the "All Events Log". Highlight the menu. Press the "Select" soft-key in order to view the log.

"All Events Log" Display




Illustration 19g00875523

An Event is any system function that occurs during the operation of the system. The events are printed to the Event Log. The Event Log will display the type of event, the time, and date.

Press the "Fast" soft-key in order to scroll through the events. Press the "Bottom" soft-key in order to view the last event.

You can navigate to the "Home" Display from the "Event Log" Display. Press the "Back" soft-key in order to return to the previous display.

"Show Set Points Menu" Display




Illustration 20g00875525

The "Show Set Points" Menu provides access to the setpoints for the flywheel system.

You can navigate to the "Home" Display from the "Show Set Points Menu" Display. Highlight "Show Set Points" in order to select the "Show Set Points Menu" Display. Press the "Select" soft-key. Press the "Back" soft-key in order to return to the previous display.

"Show Set Points" Display




Illustration 21g00875526

The "Show Set Points" display shows the set points for the flywheel of the MMU that the LCD is communicating. The following information is displayed: Setpoint for the Field Current, Setpoint for the Rotor Speed, current limit of the motor and Setpoint for Discharge of the Field Coil at 7000 RPM.

You can navigate to the "Home" display from the "Show Set Points" Display by pressing the appropriate soft-key. Press the "Back" soft-key in order to return to the previous display.

"Settings Menu" Display




Illustration 22g00875527

The "Settings Menu" provides access to the following items: "Time and Date", "Display Contrast", "Cancel Paging" and "Access Passcode Settings".

Use the "UP" arrow soft-keys and the "DOWN" arrow soft-keys in order to access the "Settings Menu". Highlight the menu. Press the "Select" soft-key in order to view the menu items.

"Time and Date Menu" Display




Illustration 23g00875528

The "Time and Date Menu" provides access to the settings for the time and the date.

Use the "UP" arrow soft-keys and the "DOWN" arrow soft-keys in order to change the "Time and Date Menu" Display. Highlight the menu. Press the "Select" soft-key in order to view the menu items.

"Time and Date" Display




Illustration 24g00875536

The "Time and Date" Display allows the user to set the following items: system hours, seconds, day, month and year. Press the "Tab" soft-key in order to select the field that needs to be changed. Press the "Increase" soft-key in order to increase the numerical value of the field. Press the "Decrease" soft-key in order to decrease the numerical value of the field. Press the "Restore" soft-key in order to change the settings back to the original settings. Press the "Accept" soft-key in order to update the time and the date. The display will change back to the "Settings Menu" when "Accept" is pressed.

Press the "Home" soft-key in order to exit the "Time and Date" Display without making any changes.

"Set IP Address Menu" Display




Illustration 25g00875541

The "Set IP Address Menu" allows the user to set the IP Address and Port settings.

Use the "UP" arrow soft-keys and the "DOWN" arrow soft-keys in order to access the "Set IP Address Menu" Display. Highlight the menu. Press the "Select" soft-key in order to view the menu items. You can navigate to the "Home" Display by pressing the appropriate soft-key from the "Set IP Address Menu" Display. Press the "Back" soft-key in order to return to the previous display.

"Set IP Address" Display




Illustration 26g00875544

The "Set IP Address" Display allows the user to set the system IP Address and the Port. Press the "Tab" soft-key in order to select the field that needs to be changed. Press the "Increase" soft-key in order to increase the numerical value of the field. Press the "Decrease" soft-key in order to decrease the numerical value of the field. Press the "Restore" soft-key in order to change the settings back to the original value. Press the "Accept" soft-key in order to update the settings. The display will change back to the "Settings Menu" Display when "Accept" is pressed.

Press the "Home" soft-key in order to exit the "Set IP Address" display without making any changes.

"Display Contrast Settings Menu" Display




Illustration 27g00875546

The "Display Contrast Settings Menu" provides access to the "Display Contrast Settings".

Use the "UP" arrow soft-keys and the "DOWN" arrow soft-keys in order to access the "Display Contrast Settings". Highlight the menu. Press the "Select" soft-key in order to view the menu items.

"Display Contrast Settings"




Illustration 28g00875551

The "Display Contrast Settings" allows the user to increase the contrast of the display. The "Display Contrast Settings" allows the user to decrease the contrast of the display. Press the "Increase" soft-key in order to increase the contrast. Press the "Decrease" soft-key in order to decrease the contrast. Press the "Restore" key in order to change the settings back to the original setpoint. Press the "Accept" soft-key in order to update the display. The display will change back to the "Settings Menu" when "Accept" is pressed.

Press the "Home" soft-key in order to exit the "Display Contrast Settings" without making any changes.

"Cancel Paging Menu" Display




Illustration 29g00875552

The "Cancel Paging Menu" Display provides access to the "Cancel Paging" Display.

Use the "UP" arrow soft-keys and the "DOWN" arrow soft-keys in order to access the "Cancel Paging" Display. Highlight the menu. Press the "Select" soft-key in order to view the menu items.

"Cancel Paging" Display




Illustration 30g00875554

The "Cancel Paging" Display allows the user to cancel an incoming page. To cancel a page, press the "Cancel" soft-key. The display also shows the "Pager State".

Press the "Home" or "Back" soft-key in order to exit the "Cancel Paging" Display without making any changes.

"Access Passcode Menu" Display




Illustration 31g00875555

The "Access Passcode Menu" Display provides access to the "Access Passcode" Display.

Use the "UP" arrow soft-keys and the "DOWN" arrow soft-keys in order to access the "Access Passcode Menu" Display. Highlight the menu. Press the "Select" soft-key in order to view the menu items.

"Access Passcode" Display




Illustration 32g00875583

The "Access Passcode" Display allows the user to input a password. The password allows service technicians to have access to the system in order to change the setpoints for the system from a remote location with the use of a modem. The password can be any number from 0 through 9. The password must be six digits in length. Press the "Next" soft-key in order to move forward. Press the "Change" soft-key in order to move back. Press the "UP" arrow soft-key in order to increase the numerical value of the number. Press the "Down" arrow soft-key in order to decrease the numerical value of the number. Press the "Accept" soft-key in order to update the password.

Press the "Cancel" soft-key in order to exit the "Access Passcode" Display without making any changes. When "Cancel" is pressed, the display will change back to the "Settings Menu".

"Show Configuration Menu" Display




Illustration 33g00875586

The "Show Configuration Menu" Display provides access to the "Show Configuration" Display.

Use the "UP" arrow soft-keys and the "DOWN" arrow soft-keys in order to access the "Show Configuration" Display. Highlight the menu. Press the "Select" soft-key in order to view the menu items.

"Show Configuration" Display




Illustration 34g00875588

The "Show Configuration" Display shows following information: the serial number of the MMU, the number of cabinets in the system, the "Callback" telephone number, IP address and port number.

You can navigate to the "Home" Display from the "Show Configuration" Display. Press the "Back" soft-key in order to return to the previous display.

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