2003/01/01 Caterpillar


A New Drain Valve Group is Available to Drain Condensate from the Air Plenum {1094, 1372}

Usage:

3616 1PD
Engine:
3606 (S/N: 8RB1-UP)
3608 (S/N: 6MC1-UP; 1ZD1-UP; 5PG1-UP; 8LL1-UP; 7WR1-UP)
3612 (S/N: 9RC1-UP)
3616 (S/N: 1PD1-UP)

A new Drain Valve Group is available for the engines that are listed above. Condensate can develop in the air plenum of engines that operate in areas of high relative humidity and high dew points. The drain valve group is an automatic valve that drains condensate out of the air plenum. The drain valve group requires a customer connection. The customer connection should be appropriate for oily water.

The drain valve group is installed on the vee engine by bolting the bracket for the drain valve to the crankcase covers. The port connector is threaded into the drain for the air plenum that is on the cylinder block. The drain for the air plenum is located on the cylinder block below the number fifteen rear cam journal on the 3616. The drain for the air plenum is located on the cylinder block below the number eleven rear cam journal on the 3612. The drain valve group is installed on the in-line engine by bolting the bracket for the drain valve to the crankcase covers. The port connector is threaded into the drain for the air plenum that is on the cylinder block. The drain for the air plenum is located on the cylinder block on the same side of the engine as the aftercooler at both the front and the rear of the air plenum.

The new 228-6505 Drain Valve Group is available as an option on the engine models that are listed above. The 228-6505 Drain Valve Group is not available for parts service. Order the individual components for parts service. Refer to Illustration 1 and Table 1 for the required parts.




Illustration 1g00944044

Typical example

Table 1
Parts that are required for one Drain Valve Group    
Item     Qty     Part Number     Description    
1     1     4K-1388     O-Ring Seal    
2     1     8T-0195     Port Connector    
3     1     228-4812     Bracket    
4     1     228-4811     Hose As    
5     1     2P-1311     Flared Elbow    
6     1     6B-9081     Reducing Bushing    
7     1     228-4793     Valve    
8     2     0S-1571     Bolt    
9     2     3V-3308     Hard Washer    
10     1     8T-6761     Pipe Plug    

Condensate will form in various applications at the dew point temperatures that are listed in Table 2 and Table 3.

Table 2
Condensate will form in the plenum at the following dew point temperatures.    
Rating     3606/3612 at 900 rpm     3608/3616 at 900 rpm    
Continuous Service    
18 °C (64 °F)    

17 °C (63 °F)    
Marine Continuous Service    
17 °C (63 °F)    

16 °C (61 °F)    
Marine Auxiliary Continuous Service    
18 °C (64 °F)    

13 °C (55 °F)    
Marine Auxiliary Prime Power    
17 °C (63 °F)    

15 °C (59 °F)    
EPG Continuous Service    
36 °C (97 °F)    

29 °C (84 °F)    
EPG Prime Power    
31 °C (88 °F)    

28 °C (82 °F)    
EPG Stand By Service    
29 °C (84 °F)    

26 °C (79 °F)    

Table 3
Condensate will form in the plenum at the following dew point temperatures.    
Rating     3606/3612 at 1000 rpm     3608/3616 at 1000 rpm    
Continuous Service    
18 °C (64 °F)    

17 °C (63 °F)    
Marine Continuous Service    
17 °C (63 °F)    

15 °C (59 °F)    
Marine Auxiliary Continuous Service    
18 °C (64 °F)    

16 °C (61 °F)    
Marine Auxiliary Prime Power    
17 °C (63 °F)    

14 °C (57 °F)    
EPG Continuous Service    
33 °C (91 °F)    

31 °C (88 °F)    
EPG Prime Power    
32 °C (90 °F)    

29 °C (84 °F)    
EPG Stand By Service    
30 °C (86 °F)    

27 °C (81 °F)    

Contact the LEC Application Support Center at (765) 448-2400 for information regarding the potential volume of water that will be rejected by the engine and for the sizing of the tank that is required for the drain valve group.

Caterpillar Information System:

CIPI UNDERCARRIAGE Arrangements: 166-7047, 177-3011, 177-3553, 177-4279, 200-2995, 200-4060, 204-0808, 212-6225, 213-8653, 215-7227, 218-2237, 231-5143, 3Q-6638, 3Q-6641, 6Z-7749, 6Z-7751, 6Z-7857, 6Z-7890, 6Z-7926, 6Z-7938, 6Z-7992, 9Q-5034, 9Q-5042 Front Idler
3126B Marine Engines CID 0102 FMI 04 Boost Pressure Sensor short to ground
C7 Petroleum Engines Basic Engine
C11, C13 and C15 On-highway Engines Injector Code - Calibrate
3126B Marine Engines CID 0102 FMI 03 Boost Pressure Sensor short to +batt
3056E Industrial Engine Water Pump - Remove and Install
C7 Petroleum Engines Air Inlet and Exhaust System
C15 On-highway Engine Fuel Filter Lines
G3500B Engines Water Temperature Regulator
3500B Engines Thermostatic Valve
3056E Industrial Engine Water Outlet Manifold - Remove and Install
C7 Petroleum Engines General Information
CIPI UNDERCARRIAGE Arrangements: 9Q-5240, 9Q-5241, 9Q-5242, 9Q-5250, 9Q-5253, 9Q-5265, 9Q-5266, 9Q-5392, 9Q-5393, 9Q-5478, 9Q-5504, 9Q-5621, 9Q-5643, 9Q-5651, 9Q-5709, 9Q-5718, 9Q-5723, 9Q-5724, 9Q-5725, 9Q-5726, 9Q-5731, 9Q-5747, 9Q-5780, 9Q-5792, 9 Recoil Spring
3056E Industrial Engine Engine Oil Cooler - Remove
3056E Industrial Engine Engine Oil Cooler - Install
C27 and C32 Generator Set Engines Valve Mechanism
C7 On-highway Engine Exhaust Manifold
2003/03/01 New Valve Group and Coil Now Used {3139}
G3520C and G3520E Generator Set Engines Circuit Breaker
2003/02/24 A Revised Special Instruction Provides Information on Service Replacement of the Turbocharger (for Turbocharged Engines Only) {1052}
G3520C and G3520E Generator Set Engines Air/Fuel Ratio Control - Adjust
C7 and C9 On-Highway Engines Exhaust Brake Parameters
C15 On-highway Engine Valve Mechanism Cover
3056E Industrial Engine Engine Oil Filter Base - Remove and Install
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.