Cylinder Liner - Install
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Required Tools | |||
Tool | Part Number | Part Description | Qty |
A | 2P-8260 | Cylinder Liner Installer | 1 |
B | 8T-0455 | Liner Projection Tool Group | 1 |
C | 8T-9011 | Component Cleaner | - |
D | 6V-1541 | Quick Cure Primer | - |
E | 4C-9506 | Retaining Compound | - |
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NOTICE |
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Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. |
- Clean the cylinder block bore with Tooling (C) before you install the cylinder liner.
- Apply clean engine oil to the cylinder block bore. Do not apply the clean engine oil to the top
50.0 mm (2.00 inch) of the cylinder block bore.Show/hide tableIllustration 1 g00953356 - Use Tooling (A) and install cylinder liner (1).
- Press the cylinder liner into the cylinder block within
50.0 mm (2.00 inch) of the top of the cylinder block. - Apply Tooling (D) to the exposed area of cylinder liner (1). Also apply Tooling (E) to the exposed area of cylinder liner (1).
- Wipe off any excess Tooling (E) from cylinder liner (1).
- Press cylinder liner (1) into the cylinder block until the top of the cylinder liner flange is flush with the top of the cylinder block.
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Illustration 2 g00635363 - Use Tooling (B) to check that the top of the cylinder liner flange is
0.10 mm (0.004 inch) above the cylinder block or below the cylinder block.
End By:
- Install the pistons and connecting rods. Refer to Disassembly and Assembly, "Piston and Connecting Rods - Install".
- Install the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head - Install".
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