Required Tools | |||
---|---|---|---|
Tool | Part Number | Part Description | Qty |
A | 3E-3879 | Eyebolt | 1 |
B | 5P-7311 | Puller Jaw | 1 |
C | 1P-0510 | Driver Gp | 1 |
D | 1U-0074 | Slide Hammer Puller Gp | 1 |
4C-5649 | Adapter | 1 |
- Remove bolt (3), washer (2), and hub (1).
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Illustration 2 g06037661 - Remove adapter (6).
- Remove bolts (4), O-ring seal (5), and flange (7).
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Illustration 3 g06037659 - Remove O-ring seal (8) from flange (7).
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Illustration 4 g06037664 - Remove plug (9) and the O-ring seal.
- Remove Elbow assembly (10) and the O-ring seal.
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Illustration 5 g06037669 Show/hide tableIllustration 6 g06037667 - Remove plugs (11), (12), (13), and the O-ring seals.
- Remove screen (14).
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Illustration 7 g06037663 - Remove bolts (15), cover (16), and the O-ring seal.
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Illustration 8 g06037670 - Remove screws (17), plate (18), and the O-ring seal.
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Illustration 9 g06037671 - Remove adapter (19), plug (20), and the O-ring seals.
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Illustration 10 g06037673 - Rotate the pump with the shaft pointing upwards.
- Remove nut (21) and the O-ring seal.
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Illustration 11 g06037674 - Remove solenoid assembly (22), cartridge assembly (23), and the O-ring seal.
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Illustration 12 g06037676 - Remove bolts (24) and block (25).
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Illustration 13 g06037677 - Remove O-ring seal (26) from block (25).
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Illustration 14 g06037678 Show/hide tableIllustration 15 g06037680 Show/hide tablePersonal injury can result from being struck by parts propelled by a released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to release the spring force.
- Apply pressure to sleeve assembly (26). Remove setscrew (27), nut (28), and sleeve assembly (26).
- Remove spring (32), spool (31), spring (30), and cup (29) from sleeve assembly (26).
- Remove guide (28) and spring (27) from the control assembly.
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Illustration 16 g06037682 - Remove rings (33) from sleeve assembly (26).
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Illustration 17 g06037683 - Remove bolts (34) and control assembly (35).
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Illustration 18 g06037685 Show/hide tableIllustration 19 g06037684 Show/hide tablePersonal injury can result from being struck by parts propelled by a released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to release the spring force.
- Remove elbow assembly (36), gasket (37), and pins (38) from control assembly (35).
- Remove cap (39), adjustment screw (40), and nut (41) from adapter (42).
- Remove adapter (42), O-ring seal (43), spring (44), spring (45), and spring adapter (46) from control assembly (35).
- Remove plug (54), O-ring seal (53), spring (52), adapter (51), spool (50), and pin (49) from control assembly (35).
- Remove setscrew (55), pin (56), O-ring seal (57) and lever (48) from control assembly (35).
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Illustration 20 g06037686 - Remove bushing (58).
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Illustration 21 g06037687 - Remove piston pad (59) from bushing (58).
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Illustration 22 g06037688 Show/hide tablePersonal injury can result from being struck by parts propelled by a released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to release the spring force.
- Remove bolts (59).
- Use Tooling (A) and a suitable lifting device to remove flange assembly (60). The weight of flange assembly (60) is approximately
36 kg (80 lb) .Show/hide tableIllustration 23 g06037690 - Raise the temperature of the flange assembly to remove screws (63).
- Remove bearings (64), hold down screws (61), and shaft assembly (62).
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Illustration 24 g06037848 - Remove retaining ring (65).
- Use a suitable press to remove bearing (66) from shaft assembly (62).
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Illustration 25 g06037851 - Remove gasket (67) from pump body (68).
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Illustration 26 g06037858 - Insert Tooling (B) into barrel assembly (69).
Note: Be careful not to damage the retainer ball w/springs.
- Use a suitable hoist to remove barrel assembly (69) from pump body (68). The weight of barrel assembly is approximately
27.2 kg (60 lb) .Show/hide tableIllustration 27 g06038076 - Remove stroking piston (71) and counter-piston (72) from swashplate (70).
- Remove swashplate (70) from barrel assembly (69).
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Illustration 28 g06038087 - Remove used Teflon seal (73) and O-ring seal (74) from stroking piston (71).
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Illustration 29 g06038090 Show/hide tablePersonal injury can result from being struck by parts propelled by a released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to release the spring force.
- Remove used Teflon seal (75) and O-ring seal (76) from counter-piston (72).
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Illustration 30 g06038103 - Remove swashplate (70), retainer ball w/springs (77), and shims (78) from barrel assembly (69).
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Illustration 31 g06038108 - Remove bolts (81) and segments (82) from swashplate (70).
- Remove pistons (80) and retainer plate (79) from the contact surface of swashplate (70).
- Remove pistons (88) from retainer plate (79).
- Remove throttle screws (84) from swashplate (70).
- Remove alignment pins (83) from swashplate (70).
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Illustration 32 g06038120 Show/hide tableIllustration 33 g06038125 Show/hide tablePersonal injury can result from being struck by parts propelled by a released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to release the spring force.
- Use Tooling (C) and a suitable press to apply pressure onto washer (86).
- Remove retaining ring (85), washer (86), spring (87), and washer (88) from barrel assembly (69).
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Illustration 34 g06038130 - Remove port plate (89) and centering plate (90).
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Illustration 35 g06038136 - Use a suitable press and Tooling (C) to remove bearing (91).
- Remove pin (92).
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Illustration 36 g06038143 - Use Tooling (D) to remove dowels (93).
- Measure and note the dimensions of swashplate limiters (95) for the later installation.
- Remove nuts (94) and swashplate limiters (95).
Illustration 1 | g06037657 |