G3500B Engines Caterpillar


Exhaust Bypass Valve - Adjust

Usage:

G3516B 7EZ
The exhaust bypass valve is preset at the factory. However, adjustments may be necessary due to the following circumstances:

  • Replacement of the exhaust bypass valve

  • Altitude

  • Changes in the ambient temperature

Use the following procedure to adjust the exhaust bypass valve for local conditions.



    Illustration 1g00814530
    (1) Plug
    (2) Locknut
    (3) Adjustment screw

  1. Remove plug (1) and the seal. Loosen locknut (2).

  2. Turn adjustment screw (3) clockwise for approximately four turns in order to remove the function of the exhaust bypass valve. Be careful not to tighten the screw too far.

  3. Adjust the engine's exhaust emissions according to Systems Operation/Testing and Adjusting, "Air/Fuel Ratio Control - Adjust (Oxygen Feedback)" or Systems Operation/Testing and Adjusting, "Air/Fuel Ratio Control - Adjust (Charge Density)".

    ------ WARNING! ------

    Work carefully around an engine that is running. Engine parts that are hot, or parts that are moving, can cause personal injury.


  4. After the desired exhaust emissions are obtained, turn adjusting screw (3) counterclockwise in order to obtain full load operation with a throttle angle of approximately 70 degrees.

  5. When the operation is satisfactory, tighten locknut (2) to the torque that is listed in the engine's Specifications.

  6. Install the seal and plug (1).

Caterpillar Information System:

G3500B Engines Measuring Inlet Manifold Temperature
G3500B Engines Engine Speed/Timing Sensor
G3500B Engines Detonation Sensor
G3500B Engines Manifold Air Pressure Sensor
2000/02/01 Reporting Incidents ThroughThe Cat Neutral Net {0353, 0373}
G3500B Engines General Information (Electronic Control System)
3176C Industrial Engine Fan Drive - Assemble
3176C Industrial Engine Fan Drive - Disassemble
G3500 Industrial Engines Programming the TCM - Programming a New TCM
3406E and 3456 Industrial Engines Fuel System Primary Filter - Clean/Replace
1999/12/01 Low NO<SUB>X</SUB> Engine Rebuild Information is Available Electronically {1000, 1088}
G3500 Industrial Engines DDT Menu Map
G3500 Engines Valve Lash and Valve Bridge Adjustment
C-10, C-12, 3406E, C-15, C-16 and C-18 Engines - Electronic PTO Installation and Application Remote PTO Accelerator Position Sensor Circuit - Test
2000/01/01 New Basic Cylinder Head Groups Include Premachined Valve Seat Inserts For Improved Reliability {1100}
2000/01/01 New Electronic Control (Detonation Mixing Control Module) Eliminates Erroneous Shutdown Codes {1901}
G3520B Industrial Engines Camshaft Timing
3406E and C15 Marine Engines Turbocharger - Disassemble
3500 Engines For Caterpillar Built Power Modules General Information (Lubrication System)
G3500B Engines Measuring Engine Oil Pressure
3500 Industrial Engines Cylinder Block
3126B Engines for Caterpillar Built Machines Unit Injector - Install
3114, 3116 and 3126 MUI Engine Governors Governor (Type VI) - Adjust
723PLUS Digital Speed Control Introduction
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.